166 research outputs found

    Pengaruh Faktor dan Mekanisme Pengerasan Regangan pada Baja Hadfield

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    Abstract. Hadfield steel has good toughness, ductility, impact resistance, wear resistance and has excellent work hardening. It has a carbon content of 1-1.4% and manganese 11-14% by weight, a ratio of approximately 1:10. The potential for increasing its strength against strain hardening can be seen from the wide range of plastic strength, 379 MPa yield strength and 965 MPa tensile strength. The hardening of Hadfield steel strain depends on the type loading which affect the dislocation slip mechanism, twinning deformation, and the interaction between slip and twinning. The study of high strain rates in Hadfield steel is quite interesting and still relevant to date, although there have been many papers published. Hadfield cast steel which has a relatively low hardness, can be increased its hardness by treatment and high work hardening (high strain rate). There are factors that influence the hardness of Hadfield steel include alloying, solid solution process and high work hardening. Nitrogen as austenite stabilizer is important for work hardening, chromium and vanadium are added to increase hardness because it will form carbides, and aluminum is added to increase wear resistance. High strain rate deformation is applied to provide improved strength because of propensity of twinning mechanism is likely to occur. Optimum strain hardening by twinning mechanism can only be achieved at critical impact energy. Explosive hardening generates small deformations but provides significant changes in mechanical properties.Abstrak. Baja Hadfield memiliki sifat ketangguhan, keuletan, ketahanan impak, ketahanan terhadap aus dan memiliki work hardening yang sangat baik. Memiliki kandungan unsur karbon 1-1,4% dan mangan 11-14% berat, rasio kurang lebih 1:10. Potensi peningkatan kekuatan terhadap pengerasan regangan, dapat dilihat dari rentang kekuatan plastis yang lebar, kekuatan luluh 379 MPa dan kekuatan tarik 965 MPa. Pengerasan regangan baja Hadfield tergantung kepada proses pembebanan melalui mekanisme slip dislokasi, deformasi twinning, serta interaksi antara slip dan twinning. Kajian tentang high strain rate pada baja Hadfield menjadi topik yang cukup menarik dan relevan, meskipun telah banyak publikasi yang dihasilkan. Baja Hadfield yang memiliki kekerasan relatif rendah, mampu ditingkatkan nilai kekerasannya melalui rekayasa perlakuan panas dan deformasi plastis secara cepat. Beberapa faktor yang mempengaruhi kekerasan baja Hadfield antara lain bahan paduan, perlakuan panas dan proses pengerasan regangan yang diberikan. Nitrogen sebagai penstabil austenit penting untuk pengerjaan dingin, kromium dan vanadium ditambahkan untuk meningkatkan kekerasan karena akan membentuk karbida, dan aluminum ditambahkan untuk meningkatkan ketahanan aus. Deformasi kecepatan regangan tinggi pada Hadfield memberikan peningkatan kekuatan lebih baik karena mekanisme twinning lebih dominan. Pengerasan regangan optimum oleh mekanisme twinning hanya dapat dicapai pada energi impak kritikal. Explosive hardening menghasilkan deformasi yang relatif kecil tetapi memberikan perubahan sifat mekanik yang signifikan

    Pengaruh Media Pendingin Pada Proses Hardening Terhadap Strukturmikro Baja Mangan Hadfield AISI 3401 PT Semen Gresik

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    Baja Mangan Hadfield termasuk dalam kategori baja mangan austenitic dengan kandungan Mn (mangan) yang tinggi, antara 12-14% Mn dan 0.8-1.25% C. Baja mangan hadfield memiliki kekerasan, kekuatan, ketangguhan, serta ketahanan terhadap aus yang tinggi. Proses hardening diberikan dengan melakukan pendinginan yang relatif cepat dengan menggunakan media pendingin air, oli, polivinylalcohol 10%, dan polyvinylalcohol 40% bertujuan untuk mendapatkan nilai kekerasan yang lebih tinggi yakni dengan pendinginan air 275VHN sedangkan tanpa perlakuan 206VHN. Viskositas dari media pendingin yang berbeda-beda berpengaruh terhadap laju pendinginan pada baja mangan hadifield.. Jenis media pendingin yang bervariasi mempengaruhi perubahan austenit menjadi martensit.  Strukturmikro yang terbentuk pada baja mangan hadfield yang mengalami proses hardening tampak butir-butir kristal yang seluruhnya martensit, sedangkan pada baja mangan hadfield yang tanpa mendapatkan perlakuan tampak karbida mangan lamellar dengan matriks austenit.</p

    Pengaruh Variasi Media Pendingin Proses Quenching Terhadap Mikrostruktur dan Sifat Mekanik Baja Hadfield

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    Manganese steel contains 1,2% C and 12% Mn generally recognized as Hadfield steel. Based on the high composition of C and Mn elements, the main structure of this steel is dominated by an austenite matrix that surrounded the carbide phase on the grain boundary.&nbsp; This structure is usually brittle which leads to improper high-loading conditions. To overcome this problem, the experimental method was carried out by heating Hadfield steel to a temperature of 1000 oC, then followed by a quenching process using cooling media variations namely water and salt bath (20 wt.% NaCl solution). These cooling media variations aim to determine the level of carbide formation which affects the microstructure and mechanical properties. From the test results, it was obtained that Hadfield steel with salt bath (20 wt.% NaCl) quenching variation has significant microstructure transformation which affects enhancement of the value of tensile and yield strength (809,5 and 542,4 MPa), hardness (238 HV), ductility and toughness.Baja mangan yang mengandung 1,2% C dan 12% Mn dikenal secara umum sebagai baja Hadfield. Berdasarkan tingginya kandungan unsur C dan Mn, struktur utama baja ini didominasi oleh matriks austenit yang dikelilingi fasa karbida pada batas butirnya. Struktur tersebut biasanya rapuh dan cenderung tidak layak untuk penggunaan dalam kondisi pembebanan tinggi. Untuk mengatasi permasalahan tersebut, metode eksperimen dilakukan dengan cara memanaskan baja Hadfield hingga temperatur 1000 °C, kemudian dilanjutkan dengan proses quenching menggunakan variasi media pendingin yaitu air dan air garam 20 wt.% NaCl. Pemilihan variasi media pendingin ini bertujuan untuk mengetahui tingkat pembentukan fasa karbida dan pengaruhnya terhadap mikrostruktur dan sifat mekaniknya. Dari hasil pengujian didapatkan bahwa baja Hadfield dengan variasi quenching air garam 20 wt.% NaCl memiliki transformasi mikrostruktur yang signifikan sehingga berefek pada peningkatan nilai kekuatan tarik dan luluh (809,5 dan 542,4 MPa), kekerasan (238 HV), keuletan dan ketangguhannya

    Pengaruh Media Pendingin Pada Proses Hardening Terhadap Strukturmikro Baja Mangan Hadfield AISI 3401 PT Semen Gresik

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    Baja Mangan Hadfield termasuk dalam kategori baja mangan austenitic dengan kandungan Mn (mangan) yang tinggi, antara 12-14% Mn dan 0.8-1.25% C. Baja mangan hadfield memiliki kekerasan, kekuatan, ketangguhan, serta ketahanan terhadap aus yang tinggi. Proses hardening diberikan dengan melakukan pendinginan yang relatif cepat dengan menggunakan media pendingin air, oli, polivinylalcohol 10%, dan polyvinylalcohol 40% bertujuan untuk mendapatkan nilai kekerasan yang lebih tinggi yakni dengan pendinginan air 275VHN sedangkan tanpa perlakuan 206VHN. Viskositas dari media pendingin yang berbeda-beda berpengaruh terhadap laju pendinginan pada baja mangan hadifield.. Jenis media pendingin yang bervariasi mempengaruhi perubahan austenit menjadi martensit.  Strukturmikro yang terbentuk pada baja mangan hadfield yang mengalami proses hardening tampak butir-butir kristal yang seluruhnya martensit, sedangkan pada baja mangan hadfield yang tanpa mendapatkan perlakuan tampak karbida mangan lamellar dengan matriks austenit

    Motivating learning / Jill Hadfield and Zoltan Dornyei.

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    Includes bibliographical references.viii, 307 p.

    Analisis Pengaruh Media Pendinginan pada Proses Perlakuan Panas Baja Hadfield terhadap Struktur Mikro dan Kekerasan

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    Hadfield steel is steel with a content of 10-14% Mn and 1.0-1.4% C. Casting Hadfield steel contains carbide (Fe, Mn)3C at grain boundaries which can reduce strength so that it is given heat treatment so that the carbide dissolves. Rapid cooling of Hadfield steel in aqueous media prevents the formation of carbides at the grain boundaries. However, the cooling medium affects the cooling rate which changes the microstructure and mechanical properties of Hadfield steel. The purpose of this study was to analyze the effect of the cooling media water, ice water and oil in the heat treatment process on the microstructure and hardness of Hadfield steel. The heat treatment was initiated using a pre-austenizing temperature of 700℃ with a holding time of 60 minutes, followed by austenizing temperatures of 1150℃ and 1200℃ with a holding time of 30 minutes. After that, rapid cooling using the media of water, ice water and oil is then carried out mounting, grinding, polishing and etching. Testing the microstructure using an optical microscope and SEM while the Vickers hardness test. The results showed that heat treatment at 1150℃ followed by water+ice cooling produced a higher amount of carbide compared to water and oil, whereas at 1200℃ heat treatment with water+ice cooling produced a lower amount of carbide compared to water and oil. The highest hardness value was 185.1 HV at 1150℃ heat treatment followed by water+ice cooling, while the lowest hardness value was 174.3 HV produced by 1150℃ heat treatment with oil cooling. The highest hardness value of 187.6 HV was produced by heat treatment at 1200℃ followed by water cooling, while water+ice cooling produced the lowest hardness value of 168.2 HV

    PENGARUH QUENCH DAN TEMPERING TERHADAP SIFAT FISIS DAN MEKANIS BAJA HADFIELD HASIL PENGECORAN PT. BAJA KURNIA

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    Telah dilakukan penelitian untuk mengetahui prosentase unsur utama penyusun komposisi kimia, fasa struktur mikro, harga kekerasan dan keausan (wear resistant) pada baja manganese steel ( hadfield ) dengan variasi spesimen : raw material, quenching 1200 °C, te mpering after quenching 600 °C dengan waktu tahan 15 dan 30 meni t. Bahan yang digunakan dalam penelitian ini adalah baja mangan ScMnH11 standard JIS yang diproduksi PT. Baja Kurnia di Batur Ceper Klaten. Pemberian laku panas di dalam tungku ( furnace) 1200 °C selama 30 menit kemudian di quenching dengan air dingin dan dilanjutkan tempering pada suhu 600 °C selama 15 dan 30 menit. Pengujian yan g dilakukan adalah uji komposisi kimia, uji struktur mikro, uji kekerasan dan uji keausan. Dari hasil pengujian komposisi kimia pada spesimen Baja mangan ScMnH11 didapatkan unsur penyusun utama adalah besi (Fe) = 82,0 %; karbon (C) = 1,22 % dan mangan (Mn) = 13,4 %. Dari hasil pengamatan struktur mikro pada spesimen raw material dan spesimen quenching didapatkan fasa ferit, cementit (Fe 3 C), austenit dan lapisan tipis martensit, spesimen tempering after quenching 600 °C 15 dan 30 menit didapatkan fasa perlit, Fe3C serta austenit. Dari pengujian kekerasan didapatkan harga kekerasan rata-rata teringgi pada spesimen Quenching 1200 °C sebesar 243,83 VHN dan berturut-turut menuju posisi terendah, yaitu raw material sebesar 242,03 VHN spesimen tempering after quenching 600 °C selama 30 menit sebesar 228,80 VHN, dan paling rendah spesimen tempering after quenching 600 °C,15 menit sebesar 191,37 VHN. Dari hasil pengujian keausan didapatkan harga keausan rata-rata dari yang tertinggi adalah spesimen tempering after quenching 600 °C selama 15 me nit sebesar 3,221´ 10 -7mm²/kg, spesimen tempering after quenching 600 °C selam a 30 menit sebesar 2,693´ 10 -7mm²/kg kemudian raw material sebesar 1,947 ´ 10 -7mm²/kg dengan nilai keausan terendah adalah spesimen quenching 1200 °C sebesar 1,906 ´ 10 -7mm²/kg

    THE USE OF PICTURE SERIES TO IMPROVE STUDENTS’ ABILITY IN WRITING RECOUNT TEXTS (A Classroom Action Research on the Eight Grade of SMP N 3 Kartasura in 2009/2010 Academic Year)

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    Writing is as a means of communication. Writing involves transferring a message from our thoughts using language in the written form and it is a communicative competence. According to Brown (1994: 227), communicative competence is relative, not absolute, and depends on the cooperation of all the participants. Communicative competence enables one to convey and interpret messages and to negotiate meanings interpersonally within specific context. In addition, Canale and Swain (in Brown, 1994: 227) state that communicative competence consists of grammatical competence, discourse competence, sociolinguistic competence, and strategic competence. The grammatical competence and discourse competence reflect the use of linguistic system itself. The sociolinguistic competence and strategic competence reflect the functional aspects of communication. By acquiring communicative competence, the students are expected to have knowledge of grammar and vocabulary of the language; to have knowledge of rules of writing and to be able to apply it in real communication appropriately. Writing is a productive skill. It is very useful for students because it can convey their message through their minds in the written form. It is placed on the last stage among the four skills. Writing is the production of the written word in the form of text and it must be read and comprehended in order to communicate to take place. In other words, in writing, a writer communicates his/her ideas by considering a known or unknown reader who will get their ideas and their meanings in the form of correct written text. To write well, people must have good writing capabilities too. Moreover, someone who wants to write essay or story must know in writing process and the aspects of writing skills. The people must be able to organize the idea, to construct sentences, to use the spelling and punctuation well. Besides, they must be able to arrange their writings into cohesive and coherent paragraphs and texts. According to Scott and Ytreberg (1998: 69), writing is a good thing. Even if there are difficulties in writing in the foreign language, it is still useful, essential, integral and enjoyable part of the foreign language lesson. Writing can add another physical dimension to the learning process; it lets pupils express their personalities; it helps to consolidate learning in the other skill areas; it allows for conscious development of language; and it is valuable in itself. Writing is not a natural skill because one can’t acquire this ability automatically and easily. Writing skill differs from others skill like speaking and listening. The two other skills can be gained through natural processes. Since one was born, he has got considerable experiences of listening and speaking. In writing, he must recognize and understand new symbols. It is in schools that he gets knowledge of new symbols in the written form when beginning to understand the significance of letter on paper. Writing is therefore a sophisticated skill combining a numbers of different elements that must be grammatically connected. Writing is considered the most difficult to be learned and mastered because it involves some language components (spelling, language use, vocabulary, and punctuation). Writing requires the rules of English grammar and mechanics such as the correct use of verbs and pronouns, as well as commas and other marks of punctuation and it also involves many aspects such as paragraph development, organization of content and it demands standard form of grammar, syntax, and vocabulary. In writing, the relationships between sentences operate at several levels. There needs to be thematic unity; there need also to be a logical progression, often made clear by the use of conjunctions which express on the surface an underlying logic in the propositions of the text; there needs also to be grammatical linkage between sentences (Harris, 1993: 6). According to Hadfield (2004: v), there are some difficulties related to the writing. Firstly, there is psychological difficulty in which the writer has to decide what the information the reader needs and how best to express this. Secondly, there is linguistic difficulty in that the language used in written language is different from that used in speech. Thirdly, there is cognitive difficulty in which that the students have to organize their thought on paper. That is why writing is regarded as the most difficult language skill to learn for a language learner. The students of class VIII-E SMP N 3 Kartasura also faced some problems above. Based on the observation conducted, it was found that the students’ ability in writing recount texts was still far from what was expected. From the result of the students’ writing, the average score of the students was 52.65. This score was computed from the average score of the element of writing. The first element depends on the content that was 16.66. The average score of organization was 10.76 and followed by the average of vocabulary, 10.51. The last two elements of writing were grammar and mechanic which had the average score 11.13 and 3.57. From the writing score, there were only 3 students who got writing score above 67.5. It means they could fulfil the passing grade of writing skill in English lesson. While the others 32 students got score under 67.5. It means that they still failed to write English well. The scores of the students showed that the worst element of writing is on content. Then, it was followed by grammar, vocabulary, organization, and mechanic. Most of their writing consists of ungrammatical sentences; their ideas moved away from focus and sometimes did not have any supporting details. They also had incorrect spelling and punctuation errors. It could be concluded that they still could not write English well. These evidences were also supported by the result of interview. The interview was conducted to know the students’ perception toward writing skill. When the students were asked about writing, most of them reacted that writing is difficult. It could be seen from quotations of the following result of interview: - “Nulisnya sulit, mas. Tulisannya jelek og.” (A.3) - “Nulisnya itu dalam terjemahannya bahasa Indonesia ke bahasa Inggris gitu. Kosakatanya juga lumayan susah.” (A.7) - “Ya, pokoknya menulis itu sulit. Menulis itu agak-agak gimana gitu.” (A.18) - “Kosakatanya belum terlalu bisa. Pengembangan paragrafnya sulit” (A.29) - “Gak bisa nulis og. Kosakatanya kurang.” (A.30) It means that students still regarded writing as a difficult skill. Most of them found difficulties in developing paragraph and finding appropriate vocabulary. Some of them did not know the correct spelling of some certain words. It means that they did not revise what they had written. The interview was also conducted to the teacher in order to know the condition of the students of class VIII-E. The questions of interview were related to the students’ writing ability, the difficulties that the students’ faced in writing, and the teaching writing in class. The teacher said that the students of VIII-E SMP N 3 Kartasura have low ability in writing. As stated by the English teacher of class VIIIE: “Writing skill mereka belum terlalu bagus karena terkendala dengan vocabulary yang mereka punya. Mereka juga kurang begitu aktif dalam menulis karena lack of vocabularies tadi.” She also stated that the students got difficulties in developing paragraph, using correct tense, and finding appropriate vocabulary which could be seen from the result of interview as follows: “Siswa pasif karena terkendala dalam mengembangkan kalimat. Mereka juga masih lack of vocabularies atau kurang dalam kosakata. Mereka juga masih lemah dalam comprehension begitu pula dengan past verb mereka juga masih sangat lemah.” The teacher seldom taught writing to the students through writing process. She just explained the patterns and gave the example of the text, and then she asked the students to write a certain topic without any guidance, as what she said in the interview: “Setelah saya ajarkan mereka tentang ciri-ciri dan contoh dari teks tersebut kemudian saya suruh mereka untuk menulis paragraph berdasarkan teks yang dimaksud dan saya juga jarang menyuruh mereka untuk menulis teks jadi mereka juga agak kurang dalam menulis.” From the result of interview, it could be concluded that the students still have low ability in writing. They faced problems in writing, especially in making correct grammatical sentences, developing paragraph and finding appropriate vocabulary. In addition, the teacher seldom taught writing to the students through writing process which only gave the students to write in a certain topic without any guidance. She only demanded the product of students’ writing. The result of questionnaire also showed that 73.5 % of students felt that writing is difficult. They did not like when the teacher asked them to write. Most of them, 61.8 %, felt that the time given for writing is not enough. 55.9 % students got difficulties in starting to write and 52.9 % seldom paid attention to choose appropriate vocabulary even 20.6 % did not do that. 52.9 % students did not arrange the outline or draft before writing. From the preliminary observation then, the researcher concluded that there were two main causes: from teacher and student. Firstly, the teacher did not apply writing process in teaching writing. She just explained the characteristics and the examples of the texts. Then, she only demanded the students’ writing product and she only gave fewer portions for writing whereas writing is a complex activity. The teacher just demanded the product of the students’ writing that must fulfil the written language rules. Moreover, she did not give enough attention to teach students how to write in English correctly. Writing class generally ignored the writing process. The teacher asked the students to write in a certain topic. The time given by the teacher was limited. The teacher did not consider that writing is a complex activity in which it needs more time for revising the content, grammar and conducting consultation. Secondly, the students still did not master on writing skill. Their ideas were not coherent. They sometimes lost their ideas and stuck. So, they could not continue their writing. They did not also use tense in the right context, because they were still confused to use tense correctly. They were lack of vocabulary and their understanding of mechanic was low. They seldom read their writing after they finished writing. That was why, their writing were not coherent. They also thought that time for writing was limited. Because of these they got difficulties in writing and the result of their writing were still far from what were expected. Based on the evidences above, the writer conducted a classroom action research in order to improve the students' writing ability. The classroom action research focused on the improving students’ writing ability especially in the form of recount text. This was done for the reason that this kind of writing form was suggested in the syllabus used in SMP that is KTSP. Usually in the writing class, the teacher did not use a media to improve students’ writing ability yet. The teacher only used handbook and students worksheet. In this research, the researcher used picture series to improve students writing ability, especially in writing recount text. Picture in writing is one way to solve the problems in writing. Picture is categorized as one of aids in language teaching. Visual aids are a situation where the learner can see what is named by the word to be learned (Allen, 1983: 33). Pictures are not just as aspect of method but through their representation of places, objects, and people they are essential part of the overall experiences we must help our students to cope with (Wright, 1997: 2). In addition, he mentions that pictures can be used by teacher and students whatever emphasis of the syllabus they are following. Furthermore, he states pictures make particularly powerful contribution to both the content and the process of language learning. Using picture series in writing recount texts has many advantages. Raimes (1983: 36) says that a picture sequence, such as comic strip, provides the subject matter for writing narrative and for speculating about the story beyond the pictures in the strip. A set of parallel picture – pictures that show a similar scene or tell a similar story – provides material that offers guidance on vocabulary, sentence structure, and organization yet lets the students write about new subject matter. On the other hand, picture sequences in which there is ambiguity and the opportunity for widely divergent interpretations are an excellent basis for stimulating individual response and a variety of written outcomes. Besides, the students usually have other perceptions and interpretations to the provided picture. The students just want to see and focus to the one object from the provided picture. In this study, the writer tries to apply picture series during the writing process because hopefully it can give students an interest and motivation in learning. By providing it, the students will not be bored again to the writing and they can develop and share their ideas in written form. It also makes a sense of the context of a language for the students since writing needs more vocabularies that must be mastered by the students. It also has a specific point or stimulus to the students in process writing where it can also express their ideas and it can develop the content of writing. It can lead students to have new experience of real writing activity and will give them understanding that writing is a means of communication. It also gives students enough time to write since writing is a process of expressing ideas in written form. It will provide information whether the students are already successful in the running cycle or not
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