1,721,010 research outputs found

    An integrated approach to automated innovization for discovering useful design principles : Case studies from engineering

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    Computational optimization methods are most often used to find a single or multiple optimal or near-optimal solutions to the underlying optimization problem describing the problem at hand. In this paper, we elevate the use of optimization to a higher level in arriving at useful problem knowledge associated with the optimal or near-optimal solutions to a problem. In the proposed innovization process, first a set of trade-off optimal or near-optimal solutions are found using an evolutionary algorithm. Thereafter, the trade-off solutions are analyzed to decipher useful relationships among problem entities automatically so as to provide a better understanding of the problem to a designer or a practitioner. We provide an integrated algorithm for the innovization process and demonstrate the usefulness of the procedure to three real-world engineering design problems. New and innovative design principles obtained in each case should clearly motivate engineers and practitioners for its further application to more complex problems and its further development as a more efficient data analysis procedure

    Interactive knowledge discovery and knowledge visualization for decision support in multi-objective optimization

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    In many practical applications, the end-goal of multi-objective optimization is to select an implementable solution that is close to the Pareto-optimal front while satisfying the decision maker’s preferences. The decision making process is challenging since it involves the manual consideration of all solutions. The field of multi-criteria decision making offers many methods that help the decision maker in this process. However, most methods only focus on analyzing the solutions’ objective values. A more informed decision generally requires the additional knowledge of how different preferences affect the variable values. One difficulty in realizing this is that while the preferences are often expressed in the objective space, the knowledge required to implement a preferred solution exists in the decision space. In this paper, we propose a decision support system that allows interactive knowledge discovery and knowledge visualization to support practitioners by simultaneously considering preferences in the objective space and their impact in the decision space. The knowledge discovery step can use either of two recently proposed data mining techniques for extracting decision rules that conform to given preferences, while the extracted knowledge is visualized via a novel graph-based approach that allows the discovery of important variables, their values and their interactions with other variables. The result is an intuitive and interactive decision support system that aids the entire decision making process — from solution visualization to knowledge visualization. We demonstrate the usefulness of this system on benchmark optimization problems up to 10 objectives and real-world problems with up to six objectives.CC BY 4.0Corresponding author: Henrik Smedberg. E-mail addresses: [email protected] (H. Smedberg), [email protected] (S. Bandaru).Erratum in: European Journal of Operational Research, Volume 308, Issue 1, 2023, Pages 496-497. doi:10.1016/j.ejor.2023.01.040The authors acknowledge the financial support received from KK-stiftelsen (The Knowledge Foundation, Stockholm, Sweden) under the Research Profile 2018 project Virtual Factories with Knowledge-Driven Optimization. For more information, please visit www.virtualfactories.se/</p

    A Modular Knowledge-Driven Mutation Operator for Reference-Point Based Evolutionary Algorithms

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    Although an entire frontier of Pareto-optimal solutions exists for multi-objective optimization problems, in practice, decision makers are often only interested in a small subset of these solutions, called the region of interest. Specialized optimizers, such as reference-point based evolutionary algorithms, exist that can focus the search to only find solutions inside this region of interest. These algorithms typically only modify the selection mechanism of regular multi-objective optimizers to preferentially select solutions that conform to the reference point. However, a more effective search may be performed by additionally modifying the variation mechanism of the optimizers, namely the crossover and the mutation operators, to preferentially generate solutions conforming to the reference point. In this paper, we propose a modular mutation operator that uses a recent knowledge discovery technique to first find decision rules unique to the preferred solutions in each generation. These rules are then used to build an empirical distribution in the decision space that can be sampled to generate new mutated solutions which are more likely to be closer to the preferred solutions. The operator is modular in the sense that it can be used with any existing reference-point based evolutionary algorithm by simply replacing the mutation operator. We incorporate the proposed knowledge-driven mutation operator into three such algorithms, and through benchmark test problems up to 10 objectives, demonstrate that their performance improves significantly in the majority of cases according to two different performance indicators. </p

    Metaheuristic Techniques

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    Finding Influential Variables in Multi-Objective optimization Problems

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    The use of evolutionary algorithms for solving multi-objective optimization problems leaves the decision makers with a set of Pareto-optimal solutions to be considered in their decision making. Multi-objective optimization problems offer two spaces for a decision maker to analyze, the decision space and the objective space. In the literature, most of the focus has been on analyzing the objective space, however, in this paper, two procedures are presented for analyzing the decision space by identifying the variables that predominantly influence the structure of the objective space. Both procedures employ a recently proposed rule mining approach, which is used to find significant rules in terms of the variables. The rules are then combined and an influence score is calculated. The method is demonstrated on four problems, two scalable test problems (DTLZ2 and WFG2) with cases of three, five and seven objectives, one engineering design problem and one simulation-based optimization problem. The experiments show that the proposed approach is able to identify influential variables in most problem cases. </p

    Bottleneck Detection Through Data Integration, Process Mining and Factory Physics-Based Analytics

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    Production systems are evolving rapidly, thanks to key Industry 4.0 technologies such as production simulation, digital twins, internet-of-things, artificial intelligence, and big data analytics. The combination of these technologies can be used to meet the long-term enterprise goals of profitability, sustainability, and stability by increasing the throughput and reducing production costs. Owing to digitization, manufacturing companies can now explore operational level data to track the performance of systems making processes more transparent and efficient. This untapped granular data can be leveraged to better understand the system and identify constraining activities or resources that determine the system’s throughput. In this paper, we propose a data-driven methodology that exploits the technique of data integration, process mining, and analytics based on factory physics to identify constrained resources, also known as bottlenecks. To test the proposed methodology, a case study was performed on an industrial scenario were a discrete event simulation model is built and validated to run future what-if analyses and optimization scenarios. The proposed methodology is easy to implement and can be generalized to any other organization that captures event data.CC BY-NC 4.0Corresponding Author: Mahesh Kumbhar, School of Engineering Science, University of Skövde, Skövde, Sweden; E-mail: [email protected]</p

    A digital twin based framework for detection, diagnosis, and improvement of throughput bottlenecks

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    Digitalization through Industry 4.0 technologies is one of the essential steps for the complete collaboration, communication, and integration of heterogeneous resources in a manufacturing organization towards improving manufacturing performance. One of the ways is to measure the effective utilization of critical resources, also known as bottlenecks. Finding such critical resources in a manufacturing system has been a significant focus of manufacturing research for several decades. However, finding a bottleneck in a complex manufacturing system is difficult due to the interdependencies and interactions of many resources. In this work, a digital twin framework is developed to detect, diagnose, and improve bottleneck resources using utilization-based bottleneck analysis, process mining, and diagnostic analytics. Unlike existing bottleneck detection methods, this novel approach is capable of directly utilizing enterprise data from multiple levels, namely production planning, process execution, and asset monitoring, to generate event-log which can be fed into a digital twin. This enables not only the detection and diagnosis of bottleneck resources, but also validation of various what-if improvement scenarios. The digital twin itself is generated through process mining techniques, which can extract the main process map from a complex system. The results show that the utilization can detect both sole and shifting bottlenecks in a complex manufacturing system. Diagnosing and managing bottleneck resources through the proposed approach yielded a minimum throughput improvement of 10% in a real factory setting. The concept of a custom digital twin for a specific context and goal opens many new possibilities for studying the strong interaction of multi-source data and decision-making in a manufacturing system. This methodology also has the potential to be exploited for multi-objective optimization of bottleneck resources.CC BY 4.0E-mail addresses:[email protected] (M. Kumbhar) [Corresponding author], [email protected], [email protected] (A.H.C. Ng), [email protected] (S. Bandaru).The authors acknowledge the financial support received from KK-stiftelsen (The Knowledge Foundation, Stockholm, Sweden) for the research project ‘TOPAZ - Towards Prescriptive Analytics in Virtual Factories through Structured Data Mining and Optimization’ under grant 20200011.</p

    Condition Monitoring of a Machine Tool Ballscrew Using Wavelet Transform based Unsupervised Learning

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    The health of a machine tool directly affects its ability to produce components with high precision. Therefore, monitoring and diagnosing early faults can enhance its reliability resulting in an improvement in manufacturing throughput and overall product quality. This paper concerns condition monitoring of the ballscrew drive, a machine tool component that transforms rotary motion of the drive shaft into linear motion of the work table along the guideways. The degradation of the ballscrew drive is often characterized by backlash, which results in imprecise linear motion and, therefore, affects the position of guideways during machining operations. Many physical characteristics of the ballscrew drive, such as required torque, viscous friction, and Coulomb friction, change with the degradation of the ballscrew during its lifetime. The paper proposes a condition monitoring methodology consisting of four main steps: data collection, data preprocessing and feature engineering, model building, and anomaly detection. The machine tool drive system is operated under no-load condition at regular intervals to capture health data using Siemens Analyze MyCondition instrumentation. Subsequently, the data is preprocessed and features are extracted from raw signals using the wavelet transform approach. The unsupervised machine learning technique, principal component analysis, is used to reduce the dimensionality of the dataset and find feature combinations that capture most of the variation in the data. Next, Hotelling’s T2 statistic is computed for each sample on a rolling basis, and anomalous behavior is detected based consistent deviations beyond the moving median of Hotelling’s T2 statistic. The proposed methodology is applied on condition monitoring data from a Swedish automotive manufacturer and the health assessments are validated against backlash measurements obtained from a different conditional monitoring test. This shows that the health status of a ballscrew can be derived directly from its physical characteristics.CC BY 4.0Corresponding author: Tel.: +46-500-448596. E-mail address: [email protected] authors acknowledge the financial support received from VINNOVA (Sweden Innovation Agency, Stockholm, Sweden) for the research project ‘Integrated Manufacturing Analytics Platform for Predictive Maintenance with IoT’ under grant 2021-02537.Integrated Manufacturing Analytics Platform for Predictive Maintenance with Io

    Going Beyond Counting First Authors in Author Co-citation Analysis

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    The present study examines one of the fundamental aspects of author co-citation analysis (ACA) - the way co-citation counts are defined. Co-citation counting provides the data on which all subsequent statistical analyses and mappings are based, and we compare ACA results based on two different types of co-citation counting - the traditional type that only counts the first one among a cited work's authors on the one hand and a non-traditional type that takes into account the first 5 authors of a cited work on the other hand. Results indicate that the picture produced through this non-traditional author co-citation counting contains more coherent author groups and is therefore considerably clearer. However, this picture represents fewer specialties in the research field being studied than that produced through the traditional first-author co-citation counting when the same number of top-ranked authors is selected and analyzed. Reasons for these effects are discussed
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