257 research outputs found

    ANALISIS OIL MONITORING SEBAGAI BAGIAN PREDICTIVE MAINTENANCE UNTUK UJI KESIAPAN OPERASIONAL BIG DIGGER KOMATSU

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    The performances of the equipments are measured by overall equipment effectiveness (OEE). This parameter consists of availability, operation reliability and product quality. Predictive maintenance system focus on measuring the effectiveness and availability of the vehicles used in the production process. The maintenance system usually done its work by analysis the lubrication oil used in parts of the vehicles. The parameters that will be analyzed are commonly consist of two testing procedures. The first is identify the state of lubrication performance, and the second is measuring the viscosity values of oil samples. This study try to developt the further test for the oil samples in the form of analyze the metal concentration consisted in. This procedure is meant to show the rate of part wearing as the basic of concluding the PM process. The alternative method offer maintenance cost optimation by avoiding the sudden breakdown  and prolong the part lifetime. The study is taking two type Big Digger Machine as comparator. The results show that the common PM has conclusion to let the PC 2000 stay in the process meanwhile the PC 4000 facing the overhaul and replacing the spareparts. The metal inclusion testing procedure show that the PC 2000 oil samples have higher metal concentration. It means that the PC 2000 parts need replacement more than PC 4000. The PC 4000 just need the overhaul process. This finding approve that alternative PM give more accurate results than the common. Keywords: oil monitoring, predictive maintenance, metal inclusion testing, big digger engin

    ¬¬ANALISIS PEMBOROSAN PEMBUATAN SELUBUNG ROLL MILL PADA STASIUN PENGECORAN PT BOMA BISMA INDRA (PERSERO) PASURUAN MELALUI IMPLEMENTASI CRITICAL PATH METHOD (CPM)

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    Critical Path Method is one of the network analysis methods are used to plan , schedule and monitor the project . Network consists of EET, LET, and  float . Critical activities are activities that dont have the free time ( float = 0 ) so there should not be delayed,  because it will affect the completion time  of project This study aims to analyze the critical path of the project of making roll mill sheaths , identify waste and its cause on critical activities , and make network 's proposal to shorten the project completion time. Based on the research results, the highest score of waste iswaiting, this cause has22.43% score.This waste caused by the delay of material coming , waiting for the previous process, a limited quantity of machines and the operators is limited . After analysis using CPM method and create diagrams of network proposal,the result is production of 4 units roll mill which previously lasted 7 days can be shortened to 6 days with a critical path which must get special attention because if there is  delay in process it will affect to the other working processes which led to the delay in completion of the project. Keywords: Critical Path, EET, LET

    PENGARUH BENTUK PENGARAH ANGIN (DEFLECTOR) TERHADAP KARAKTERISTIK AERODINAMIS KENDARAAN NIAGA (TRUCK)

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    Aerodynamic is a branch of science which study the effect of wind to an object. Transport vehicle (truck) is one of the object in this field. A deflector is use to direct the wind for aerodynamics aspect. The research is conduct in a small scale wind tunnel with 40 cm x 40 cm cross section and 300 cm length. A truck model is varied without deflector, flat deflector, convex deflector and concave delector. The wind speed is varied at 1,9; 2,31 and 3,23 m/s by a fan. U type manometers with 30o inclination are used to measure height difference (Dh) of the water column at 3 pointsabove the deflector. The data are used to count the wind pressure and the wind speed.Aerodynamic performance is described as a capability to maintain the wind speed at measurement points.The research result shows that the deflector has effect due to aerodynamics characteristic of truck model. Convex deflector has the best performance. Flat and concave deflectors are next.   Keywords: aerodynamics, truck, deflecto

    Analisis Cacat Casting Akibat Variasi Lama Waktu Pengerasan dan Persentase Binder di PT. Barata Indonesia

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    Sand inclusion and pin hole are surface defects caused by molding sand. Therefore need by varying age sand and percentage of binder in sand molds. The purpose of this research to improve the quality of the product. Each treatment will through tensile strength test, then make a plate pattern for casted . Each plate will checked defects that occur, sand inclusion and pin hole . Data from this research will be analyzed using ANOVA factorial design 2x3. The results of this research with a percentage of 1.5% binder and age sand 24 hour produce sand inclusion of 0% and pin hole, 2 holes. Keywords: Sand inclusion, pin hole, binder, age san

    PENGARUH PUTARAN SPINDEL, GERAK MAKAN DAN SUDUT MATA PAHAT TERHADAP GETARAN BENDA KERJA ALUMINIUM 6061 PADA PROSES DRILLING

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    Chatter in drilling process due to excitation, both from within and from outside the system but the resulting chatter effect is very dependent on the excitation frequency and the elements of the cheater system itself . This study aimed to determine the effect of spindle speed, feeding rate and tool angle in consideration of aspects of chatter in drilling process. In this experimental design experiments conducted using Drill Machine Model KMR Kao Ming-700DS. Spindle speed used is 136 rpm, 368 rpm and 681 rpm. Feeding used is 0.07 mm/rotation, 0.13 mm/rotation, 0.22 mm/rotation and use a variety of tool angle is 90Ëš, 100Ëš and 118Ëš. Materials used for the experiment was aluminium 6061. chatter measurement results work material drilling process using a series of chatter test equipment with a number of fully testing is testing 27. Analysis of the data used is the linear regression. From the results of the testing results of the regression equation A = 103.371* (n)0.627* (f )0.581 * (2Kr)1.112 and R-square value 81.6 %. Spindle speed parameter, feed rate and tool angle jointly effect to the chatter of work material in drilling process. Keywords: Drilling, Chatter, Feeding, Spindle Spee

    PENURUNAN KADAR CO2 PADA BIOGAS DENGAN ABSORBSI NaOH TERHADAP KECEPATAN RAMBAT API

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    Biogas is produced from the fermentation process and generate gases: CH4, CO2, H2, N2, O2, and H2S. The biogas content on there are still many impurities (inhibitors) in affecting the quality of the biogas biogas, one of which is CO2. Carbon dioxide is a molecule that can inhibit and decrease the rate of the combustion reaction, because the carbon dioxide would disrupt the chain of chemical reactions of combustion, so the chemical reaction of combustion is inhibited. This study was to determine the effect of variations in the concentration and duration of contact NaOH to the reduction of CO2 levels shown in the figure the distance between the flame propagation speed of propagation of fire and flame. Observations carried out experiments with burning stoichiometric mixture (methane and air) that has been purified in the combustion chamber Helle-Shaw Cell 1cm x 20cm x 60cm. The results showed that the concentration and contact time can reduce the levels of CO2 in the biogas yield faster flame propagation speed.   Keywords: Cepat Rambat Api, Karbon dioksida, Konsentrasi NaOH, Waktu konta

    Pengaruh Parameter Faktor Stir Casting pada Porositas KOmposit Al-SiC

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    This research aims to analyze the effect of stir casting factor parameters on  Al-SiC composite porosity using Taguchi method.   Composite materials used aluminum alloy   Al-Si as matrix and SiC particle (silicon carbide) sized -400 mesh as reinforcement.   Al-SiC composites specimen porosity was tested using  Archimedes  principles.  Experimental  design  using  L16  orthogonal  arrays  Taguchi method standard. Factors used  for  the experiment were SiC content, melt  temperature, rotation speed and stirring  time  duration,  each  using  4  variation.  Experimental  results  showed  that  increasing  SiC content parameters and stirring rotation speed from 100 into 300 rpm can increase Al-SiC composite oporosity,  but  increasing melt  temperature  above  700 C  and  stirring  time  from  10-30 minutes  candecrease the porosity. The most significant factor affecting Al-SiC composite porosity was SiC conten with 84,7 % contribution. Microstructures of Al-SiC casting composites were observed using scanning electron microscopy  (SEM). Keywords: Al-SiC composites, porosity,  stir casting, experimental design, taguchi metho

    PENGARUH PENAMPANG LINTANG PIPA PEMANASAN BAHAN BAKAR DENGAN MEDIA RADIATOR TERHADAP UNJUK KERJA MESINTOYOTA KIJANG 5K

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    Fuel temperature has effect due to engine performance. This research is aimed to get the effect of cross section heating area with radiator heat due to performance of gasoline engine. The experiments are conduct in Toyota Kijang 5K gasoline engine. The radiator heat is use to raise the fuel temperature by 8 mm diameter copper pipe. The pipe is varied as round, oval and nearly flat. Fuel flow channel is place in the heat pipe with 900 mm of length which placed at upper tank of the radiator.  The engine rotation speed is varied as 750, 1250, 1750 and 2250 rpm. Unheated fuel is use as a control. The research result shows the agreement that fuel temperature has effect due to fuel consumption. The result also shows that oval pipe has the lowest fuel consumption.   Keywords: fuel temperature, copper pipe, fuel consumption, radiator’s upper tan

    ANALISA PENGENDALIAN PROSES PRODUKSI SNACK MENGGUNAKAN METODE STATISTICAL PROCESS CONTROL (SPC)

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    Today the growth of home industries increase rapidly indeed it is very competitive. One of the strategies to gain competitive advantage is to continuously improve the quality of its products. This conditions have to be supported by the implementation of a quality control on the process in order to later be able to produce a product that has high competitiveness. The purpose of this study is to analyze the production process of snacks at home industry whether they are already under statistical control or not and analyze whether the production process meets the specified design or not. The data are used in this study are both secondary and primary data. Primary data was obtained through direct observation and interviews, while the secondary data obtained from the internet, literature, and journals. Here, we use Statistical Process Control as the analytical tool by making X and R control charts and process capability analysis. The results showed that the control of the production process snacks still not reliable production process. This is an indication that the process is in out of control or it is still experiencing irregularities. Process capability ratio, indicating that the process is said to be worth (not capable) and it must be improved. Process capability index, indicating that the accuracy of the process is less, which means that the process can still be improved. Keywords: Statistical Process Control, Control Chart, Process Capability  Â

    PENGARUH VARIASI WARNA PLAT KOLEKTOR SURYA TERHADAP KINERJA PEMANAS AIR TENAGA SURYA

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    Solar water heater  is a device  that heats water using  solar collectors as a heat absorber of  solar  radiation  that is  transmitted  to  the pipe containing water  . In  this research, comparative performance  testing of solar water heating to solar collector plate color variations . Variations of color used is black ( black ) no. ( 39 ) with the brand of quick drying formula zuper spray acrylic spray paint , red ( red signal ) no. ( 23 ) with rj LONDON acrylic paint brand epoxy spray paint  , and blue  ( blue  fluorescent  ) no.  ( 1004) with rj LONDON acrylic paint brand spray paint epoxy Data collection was performed by  taking data every 30 minutes  for 3 hours are 9:00 to 12:00 pm at the clock and the test performed 3 times on different days . Data taken from the study include inlet and outlet water temperature collectors , and the temperature of the water in the tank , which is then carried out data processing  to determine  the  flow rate  ,  the density of water  ,  the water  temperature difference in and out collector  ( ÄT  )  ,  the performance of solar water heaters  ( q  )  , and processing  the data graphically . The results of the study of each color plate solar collector plate showed that the color black has the highest absorption compared with red and blue , because the color black has emissivity close to 1 ( objects that are almost black)  is a  transmitter as well as a good heat absorber. Kata kunci: Kolektor, emisivitas, warna plat, ai

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