186,847 research outputs found
Heterogeneous Extractive Batch Distillation of Chloroform - Methanol – Water : Feasibility and Experiments
A novel heterogeneous extractive distillation process is considered for separating the azeotropic mixture chloroform – methanol in a batch rectifying column, including for the first time an experimental validation of the process. Heterogeneous heavy entrainer water is selected inducing an unstable ternary heteroazeotrope and a saddle binary heteroazeotrope with chloroform (ternary diagram class 2.1-2b). Unlike to well-known heterogeneous azeotropic distillation process and thanks to continuous water feeding at the column top, the saddle binary heteroazeotrope chloroform – water is obtained at the column top, condensed and further split into the liquid – liquid decanter where the chloroform-rich phase is drawn as distillate. First, feasibility analysis is carried out by using a simplified differential model in the extractive section for determining the proper range of the entrainer flowrate and the reflux ratio. The operating conditions and reflux policy are validated by rigorous simulation with ProSim Batch Column® where technical features of a bench scale distillation column have been described. Six reproducible experiments are run in the bench scale column matching the simulated operating conditions with two sequentially increasing reflux ratio values. Simulation and experiments agree well. With an average molar purity higher than 99%, more than 85% of recovery yield was obtained for chloroform and methanol
From batch to continuous extractive distillation using thermodynamic insight: class 1.0-2 case B
A systematic feasibility analysis is presented for the separation azeotropic mixtures by batch and continuous extractive distillation. Based on batch feasibility knowledge, batch and continuous separation feasibility is studied under reflux ratio and entrainer flow-rate for the ternary system chloroform-vinyl acetate-butyl acetate, which belongs to the class 1.0-2 separating maximum boiling temperature azeotropes using a heavy entrainer. How information on feasibility of batch mode could be extended to the feasibility of continuous mode is then studied, possible feasible regions are determined by finding the feasible points based on continuous methodology, they show minimum and maximum feed ratio as a function of the reflux, and a lower bound for the reflux ratio. Results are validated by simulation
Isopropyl alcohol recovery by heteroazeotropic batch distillation
Solvent recovery is becoming a major issue in the pharmaceutical and specialty chemical industries. Solvent recovery by conventional batch distillation is limited by the frequent presence of azeotropes in the used solvent mixtures. Most distillation processes for the separation of azeotropic or difficult zeotropic mixtures involve the addition of an entrainer (homogeneous and heterogeneous azeotropic distillation or extractive distillation).
In this study the recovery of IPA (isopropyl alcohol) from an industrial waste stream (IPA/water mixture) was studied by conventional batch distillation and heteroazeotropic batch distillation, using cyclohexane as entrainer. First the ternary IPA/water/cyclohexane azeotrope (boiling temperature of 64.1 °C), then the binary IPA/cyclohexane azeotrope (boiling temperature of 69.3°C) and finally pure IPA was distilled.
99.96 mass% IPA could be obtained by heteroazeotropic distillation, using cyclohexane as entrainer. By using this procedure the IPA recovery is 97.6%, which is high compared to the conventional distillation techniques. The binary azeotrope could be reused in a subsequent heteroazeotropic batch distillation
Entrainer selection for pressure swing batch distillation
The feasibility of the separation of binary homoazeotropes with pressure swing batch
distillation by the application of an entrainer is studied. The feasibility studies are based
on the assumption of maximal separation and on the analysis of batch
distillation/stripping regions and the vessel path in the residue curve map of the ternary
mixture. The following configurations are investigated: batch rectifier, batch stripper,
double column batch rectifier and double column batch stripper. Rules for the selection
of an entrainer are suggested
A comparative study of different strategies of batch effect removal in microarray data: a case study of three datasets
Batch effects refer to the systematic non-biological variability that is introduced by experimental design and sample processing in microarray experiments. It is a common issue in microarray data and could introduce bias into the analysis, if ignored. Many batch effect removal methods have been developed. Previous comparative work has been focused on their effectiveness of batch effects removal and impact on downstream classification analysis. The most common type of analysis for microarray data is differential expression (DE) analysis, yet no study has examined the impact of these methods on downstream DE analysis, which identifies markers that are significantly associated with the outcome of interest. In this project, we investigated the performance of five popular batch effect removal methods, mean-centering, ComBat_p, ComBat_n, SVA, and ratio based methods, on batch effects reduction and their impact on DE analysis using three experimental datasets with different sources of batch effects. We found that the performance of these methods is data-dependent: simple mean-centering method performed reasonably well in all three datasets, but the more complicated algorithms such as ComBat method’s performance could be unstable for certain dataset and should be applied with caution. Given a new dataset, we recommend either using the mean-centering method or carefully investigating a few different batch removal methods and choosing the one that is the best for the data, if possible. This study has important public health significance because better handling of batch effect in microarray data can reduce biased results and lead to improved biomarker identification
New extractive configuration separating azeotropic mixture in semi-batch way
A new variant of batch extractive distillation, the so-called inverse-fed batch extractive distillation is presented. The total amount of the entrainer is pre-loaded to the boiler, and the mixture charge to be separated is continuously fed to the column in this novel configuration. The feasibility study of conventional extractive distillation was extended and a thorough study was performed to separate a maximum boiling azeotrope with intermediate boiling entrainer. The new configuration was found more efficient than the conventional one. The results of the feasibility study was validated and completed with a sensitivity analysis performed with commercial simulator software
New double column system for heteroazeotropic batch distillation
A new double column system (DCS) operated in closed mode is suggested for heterogeneous batch distillation. This configuration is investigated by feasibility studies based on the assumption of maximal separation and is compared with the traditional batch rectifier (BR). We study the configurations also by dynamic simulation based on a detailed model using a professional simulator. For the new configuration the minimal duration of the process is determined. The influence of the most important operational parameters is studied. The calculations and the simulations are performed for a binary (n-butanol–water) and for a ternary heteroazeotropic mixture (isopropanol–water + benzene as entrainer). One of the advantages of the DCS is that distillation of binary and ternary systems is performed in only one step. Furthermore the recovery of components is usually higher and the amount of byproducts is lower
Ecodesign of Batch Processes: Optimal Design Strategies for Economic and Ecological Bioprocesses
This work deals with the multicriteria cost-environment design of multiproduct batch plants, where the design variables are the equipment item sizes as well as the operating conditions. The case study is a multiproduct batch plant for the production of four recombinant proteins. Given the important combinatorial aspect of the problem, the approach used consists in coupling a stochastic algorithm, indeed a Genetic Algorithm (GA) with a Discrete Event Simulator (DES). To take into account the conflicting situations that may be encountered at the earliest stage of batch plant design, i.e. compromise situations between cost and environmental consideration, a Multicriteria Genetic Algorithm (MUGA) was developed with a Pareto optimal ranking method. The results show how the methodology can be used to find a range of trade-off solutions for optimizing batch plant design
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