Jurnal Optimasi Sistem Industri

Jurnal Optimasi Sistem Industri
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    252 research outputs found

    Model Kebijakan Penetapan Institusi Masjid sebagai Shelter dalam Sistem Logistik Bencana di Kota Padang

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    The west coast of Sumatera island is one of potential areas of the earthquake and tsunami that requires high vigilance and preparedness seriously. One is the well-prepared-disaster logistics system. World Health Organization (WHO) has been divided into 10 categories of logistics, including the temporary shelter. The purpose of this study is to study attributes that should be required for the mosque as a shelter for victims of the earthquake and tsunami in Padang and provide recommendations to the government of Padang to prepare the mosque as a shelter. Formulation of mosque attributes as a shelter eligibility has been obtained through literature review and interviews. Attributes have been formulated in the form of questionnaires that filled out by prospective refugees of the earthquake and tsunami in Padang . Result of questionnaire has been used to build the House of Quality (HOQ). Furthermore, a SWOT analysis has been conducted to formulate a strategy for local government in an effort to empower mosques as shelters in Padang.This research has resulted 14 attributes of feasibility mosque as a shelter. Attributes divided into seven categories. Strategies that result based SWOT analysis have nine formulations that consists of two SO strategies, four WO strategies, two ST strategies, and one WT strategies. Implementation of this strategies required responsibility and cooperation between government, community, NGO, and leaders

    Pengendalian Persediaan Pozzolan di PT Semen Padang

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    Inventory of raw materials is the most important thing to produce the product. Inventory control of the raw materials quantityalso refers to the production process at the factory. PT Semen Padang used raw materials including cement manufacture clay, limestone, silica, gypsum, pozzolan and sand iron or copper slag. Among the raw materials, the most used is pozzolan. This research will be carried out data processing for inventory control using the EOQ (Economic Order Quantity) and POQ (Periodic Order Quantity) to compare with inventory control has been implemented by the company. The data collected for this study include data processing is the use of historical data pozzolan material per period in 2012 and 2013, the cost of raw materials ordering pozzolan, pozzolan storage costs of raw materials and lead time, acceptance of pozzolan from suppliers to storage. Data processing is performed to determine the inventory control of raw materials sand pozzolan in 2014. The results and conclusions obtained are forecasting the use of pozzolan in 2014 is 1.135.355,77 tons it means will be more than in previous years and the inventory control with POQ (Periodic Order Quantity) produces the minimum inventory costs with price Rp 1.775.179.959,61

    Strategi Peningkatan Daya Saing Usaha Kecil dan Menengah (UKM) Berbasis Kaizen

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    The economy was one factor the progress of a country. Each country competing to increase the productivity of the economy. Indonesia's economy ranks 17 world. Economic growth in Indonesia is very significant that was not separated from the role of small and medium enterprises (SMEs) that support the growth of exports and imports, one that can be seeded SMEs are SMEs manufacture of shoes. The role of SMEs that are so large and significant must always be maintained and developed to be able to compete in an era of global competition such as the implementation of the Asean Economic Community (AEC) in January 2015. Problems that interfere with the development and productivity of SMEs shoes, particularly around Medan city will be divided into 4 categories, namely: (1) human, (2) process, (3) facilities, and (4) Business competition. Based on this research, it is known that the most important issues that affect the development of SMEs in Medan shoe is its human resources. Solving these problems will be done with the Kaizen strategy (5S) which will be combined with the concept of training within industry (TWI) and the concept of P-Course. These improvements will result in strategies to increase the overall productivity of SMEs working with the primary focus is working and will evaluate the system works. This strategy is expected to fix the weaknesses of existing SMEs shoes, in order to face the global competition that will come

    Pengukuran Beban Kerja Fisiologis dan Psikologis pada Operator Pemetikan Teh dan Operator Produksi Teh Hijau di PTMitra Kerinci

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    PT . Mitra Kerinci is agro-industry that have tea plantation and some factory facilities consist of tea processes, green tea processes and black tea processes. PT Mitra Kerinci become the largest green tea producer in Southeast Asia. The Company continually make improvements in every line of the company to produce high quality products. Workers are an important element of the company as well as a critical corporate asset. The company always keeping workers comfortable and maximal doing his job, for the activities associated with the production of green tea such as picking tea and green tea production process and should be evaluated and developed to be improved towards better way. This study aimed to measure the workload physiological and psychological workload on the operator plucking tea and green tea production operators and provide recommendations based on the results obtained to improve the work system at the plucking tea and green tea production PT Mitra Kerinci. Measurement of physiological workload done by calculating calorie requirements, CVLpercentage and consumption of each carrier by measuring the pulse and temperature measurement operator workload while the psychological conducted using the NASA-TLX

    Evaluasi Shift Kerja dan Penentuan Waktu Standar PT X Berdasarkan Beban Kerja

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    PT. X is one of the companies located in Dumai Industrial Region, produces fertilizer. This company has three production plants. The production capacity of the first plant is 450 tons/day, the second plant produces 750 tons/day and the third plant produces 700 tons/day.  PT. X is supported by 2 sub companies, they are PT. A and PT. B. PT. A operates 5 bagging lines and PT. B operates 3 bagging lines. The fertilizer bagging process has three steps where each step has its own work station: putting the labeled sack to the hook followed by filling the sack with fertilizer, installing the tie cable, and sewing the fertilizer filled sack. From the initial survey, it was found that the processing time is not optimal to reach production target. PT. A and B have to set 24 working hours per day to run the target resulting on frequent over time, excessive fatigue and the negative impact of physically and mentally for the workers. Authorโ€™s hypothesis is the current condition has been one of the reasons for a decline of the production output. Therefore, the purposes of the research are to find the impact of current working hours and shift work pattern on the physical and psychological response of the workers and to calculate the standard time required to complete one cycle of bagging process. This standard time is very crucial to determine production target thus determine the optimal working hours and shift rotation. Measuring of heart rate are collecting results of a questionnaire of NASA-TLX are the parameters used to evaluate the physical and psychological response of workers. Two workers from different group worker, different shift work, from PT. A and PT. B were selected as samples to evaluate their heart rate pattern. The questioner spread out to all workers. Time standard was determined by observing and taking data of   40 bagging cycles for each shift work. The results show that shift work affecting the physiological response of workers in PT. B in the category between moderate to extreme especially for working element of arranging fertilizer sack to the pallet. This result was found for the two group workers. Frequent short rests between times are required to provide quick recovery for the workers and reduce excessive fatigue. Average standard time complete one bagging cycle was 0.12 minutes and 0.13 minutes for PT. A and PT. B, respectively. These standard times can be used to set the production output target for the two companies. Last, short rotation shift work with an additional number of workers is recommended for the shift patter

    Pengendalian Kualitas Part Trim Rear Quarter Right APV Arena dengan Menggunakan Metode Six Sigma di PT. Suzuki Indomobil Motor

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    Quality is an important aspect in enhancing the competitiveness of the product. Quality's role is to give satisfaction to the customer and be able to compete with similar products. During of the production process there is a chance that the products are not produced in established standards. Products that not suitable with the specifications is a defect that would cause harm to the company. Trim Rear Quarter Right is a component of the APV Arena car which is each production of Trim Rear Quarter Right there are at least one or more defective products. This of course would lead to losses for the company. The method used in this case study is the six sigma method because this method has been proven effective. Defect in Trim Rear Quarter Right caused by five factors that is negligence of the operator in set up the machine, the age of the machine , the quality of the materials, the application of the method is not maximized and noisy environments. The set up process of injection molding machine is the most influential in causing the defect product with RPN (Risk Priority Number) value is 256

    Aplikasi Ergonomic Function Deployment (EFD) pada Redesign Alat Parut Kelapa untuk Ibu Rumah Tangga

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    Grate the coconut is one of kitchen activity which faces by housewife in daily life. A coconut grater product which is distibuted in market, one of them is manual crank system. Housewife complain that they feel painfull in their body, especially at hand. Waist and back after using available old tool. This research is purposed to improve the design of coconut grater with crank system by ergonomic function deployment (EFD) approach, also to known mosculuskletal reducing of housewife as user and show differention time of grater after redesign done. Research was conducted in RT. 001 RW.005 Tembilahan, Indragiri Hilir District. Research model used treatment by subject design with total sample is 12 housewife which is calculation by Colton Formula. Improvement new coconut grater design with crank system which EFD got by creat the matrix house of ergonomic (HOE) and determination of anthropometry data. Mosculuskletal complain on housewife is measured by making the Nordic Body Map (NBM) Questionnaire work sheet. Time of grated the coconut got by testing coconut grater by crank system on before and after using. Research finding after redesign of coconut grater of crank system shown that design of coconut grater of crank system with EFD and base on ergonomic acpects (effective, confort, savety, healthy and efficient. Mosculuskletal complaint that happend on housewife decrease about 0,285 or 17,39%. Time of grate is also faster around 5 minutes or has imporove 30,1%.&nbsp

    Perancangan Prototype Early Warning System pada Kontrol On/Off Belt Conveyor Menggunakan PLC Siemens S7-300

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    Nowadays, automation system become an important aspect of the manufacturing process because could make integration manufacturing process on it more effective and more efficient. PLC or Programmable Logic Controller is one kind of automation system. Many industries use PLC as automation control device in the manufacturing process to control all kind of process. For example at transportation process of coals in generator industry. Coals could be burned because main elements of coals are carbon, hydrogen, and oxygen. Base on this prototype early warning system design, we get the result if sensor thermocouple detects temperature larger than setpoint temperature (it is 2000C), then PLC will give an order to shut down the output, that is a belt conveyor. The result of this prototype design could use at coals transportation as an early warning system. The design of prototype early warning system could detect and prevent fire because of the consequence of burned coals until spreading of fire could be avoided.&nbsp

    Perancangan Model Pengukuran Kinerja Lean dan Green Rantai Pasok Semen Secara Terintegrasi

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    Abstract PT. Semen Padang is one of the reputable cement companies in Indonesia which is producing types of cement. Implementation of supply chain concept in PT. Semen Padang is very important to satisfy customers and stakeholders requirement. Performance measurement is a process to evaluate the supply chain effectiveness and efficiency in lean and green aspect. The problem is how to design performance measurement model which is integrating lean and green supply chain concepts. The objective of research is integrating lean and green supply chain concepts to design supply chain performance measurement of bag cement type. Integration of lean and green concept is designed by Balanced Scorecard (BSC) perspectives that consist of financial, customer, internal process business and learning and growth. Key performance indicators (KPI) are formulated and classified based on BSC perspectives. Next stage is pair wise comparison process to the weight value. Evaluation of KPI pair wise comparison based is conducted on expert opinion which is selected by consideration of their relevance knowledge and experience. The process of pair wise comparison is calculated to determine priority of the KPIs based on weight value by using Analytical Hierarchy Process (AHP) method. The weight of KPI will be arrange by descending to determine the priority. Model of performance measurement is validated by face validity method. Research result is obtaining 25 KPIs that derived from integration of lean and green supply chain concept of bag cement type. Grouping is consisting of 3 KPIs of financial, 4 KPIs of customer, 11 KPI s of internal process business and 7 KPI s of learning & growth. Result is showing that customer is most prioritized element in supply chain of bag cement type. Implementation of proposing model is coordination of departments and employee in context of information accessibility

    Penentuan Sistem Kompensasi Berdasarkan Risk Assessment dan Performance Appraisal Karyawan (Studi Kasus: Petugas Operasional Pemadam Kebakaran Kota Padang)

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    Risk is a possibility of the occurrence that may affect the achievement of objectives. Risk can give positive or negative effect. One of the jobs that have a high risk is firefighter job. Furthermore, a firefighter who are disciplined, responsible, and good in team work, they must be given a reward for their motivation. Therefore, the compensation that they get is equal with the potential risk and working achievement. The compensation of the risk and achievement is included in the extra payment of dangerous work (hazard pay) and bonus based on working achievement of an employee (merit pay). Comparing to the old system, the compensation system will increase the firefighters' income from Rp 900.000 to Rp 1.297.280 every month. The addition will also increase the budget of Damkar from Rp 550.800.000 to Rp 793.935.156 every year

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