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Scaling of laboratory neutron sources based on laser wakefield-accelerated electrons using Monte Carlo simulations
Neutron sources based on laser-accelerated particles have attracted interest as they may provide a compact, cost-effective alternative to conventional sources. Recently, laser-driven neutron sources, based on ion acceleration, demonstrated neutron resonance spectroscopy, imaging and resonance imaging in first proof-of-principle experiments. To drive these sources efficiently with laser-accelerated ions, high laser pulse energies, in the range of tens to hundreds of Joules, with sub-ps pulse duration are needed. This requirement currently limits ion-based laser neutron sources to large-scale laser systems, which typically have maximum repetition rates in the order of a few shots per hour. In this paper, we investigate a potential path to circumvent these limitations by utilizing high repetition rate capable laser wakefield acceleration of electrons to drive a neutron source with high conversion efficiency. Monte Carlo simulations are performed to calculate neutron yields for various electron energies and converter materials, to determine optimal working parameters for an electron-based laser-driven neutron source. The results suggest that conversion efficiencies exceeding 25% can be achieved, depending on the electron energy and converter material. This electron-based approach could provide a neutron source with up to 10¹¹n/s with state-of-the-art laser sources (ELaser ≲ 1J, τLaser ≲ 50fs, ∼ 1kHz)
Investigation on surface characteristics of wall structures out of stainless steel 316L manufactured by laser powder bed fusion
Pressure equipment poses a high risk of harming people and the environment in case of failure. They are, therefore, highly regulated by the Pressure Equipment Directive. To enable laser powder bed fusion of metals (PBF-LB/M) for the manufacturing of such components, component appearance and quality need to be characterized and qualified for each specific system. In this study, the surface roughness of wall structures out of austenitic stainless steel (316L) is investigated. Wall structure specimens were produced by four manufacturing systems on different PBF-LB/M machines and with different powder materials. Surface roughness of specimens are compared in the upskin and downskin areas in relation to different slope angles and wall thicknesses. Although different process setups, parameters and powder feedstocks have been used, similarities in the dependency of the surface roughness related to the slope angle and wall thickness can be observed. This work furthermore presents a mechanism-based analytical approach to predict system-specific surface roughness. Particularly, the analytical approach on the influence of slope angle on the surface roughness of the downskin areas has not been covered in publications about PBF-LB/M before. The results of this work enable the prediction of system-specific surface roughness, which is especially important for parts with downskin areas and hidden surfaces without the possibility of additional surface treatment
Deep-potential enabled multiscale simulation of gallium nitride devices on boron arsenide cooling substrates
High-efficient heat dissipation plays critical role for high-power-density electronics. Experimental synthesis of ultrahigh thermal conductivity boron arsenide (BAs, 1300 W m⁻¹K⁻¹) cooling substrates into the wide-bandgap semiconductor of gallium nitride (GaN) devices has been realized. However, the lack of systematic analysis on the heat transfer across the GaN-BAs interface hampers the practical applications. In this study, by constructing the accurate and high-efficient machine learning interatomic potentials, we perform multiscale simulations of the GaN-BAs heterostructures. Ultrahigh interfacial thermal conductance of 260 MW m⁻²K⁻¹ is achieved, which lies in the well-matched lattice vibrations of BAs and GaN. The strong temperature dependence of interfacial thermal conductance is found between 300 to 450 K. Moreover, the competition between grain size and boundary resistance is revealed with size increasing from 1 nm to 1000 μm. Such deep-potential equipped multiscale simulations not only promote the practical applications of BAs cooling substrates in electronics, but also offer approach for designing advanced thermal management systems
Automatic data-driven design and 3D printing of custom ocular prostheses
Millions of people require custom ocular prostheses due to eye loss or congenital defects. The current fully manual manufacturing processes used by highly skilled ocularists are time-consuming with varying quality. Additive manufacturing technology has the potential to simplify the manufacture of ocular prosthetics, but existing approaches just replace to various degrees craftsmanship by manual digital design and still require substantial expertise and time. Here we present an automatic digital end-to-end process for producing custom ocular prostheses that uses image data from an anterior segment optical coherence tomography device and considers both shape and appearance. Our approach uses a statistical shape model to predict, based on incomplete surface information of the eye socket, a best fitting prosthesis shape. We use a colour characterized image of the healthy fellow eye to determine and procedurally generate the prosthesis’s appearance that matches the fellow eye. The prosthesis is manufactured using a multi-material full-colour 3D printer and postprocessed to satisfy regulatory compliance. We demonstrate the effectiveness of our approach by presenting results for 10 clinic patients who received a 3D printed prosthesis. Compared to a current manual process, our approach requires five times less labour of the ocularist and produces reproducible output
Modelling atomic and nanoscale structure in the silicon–oxygen system through active machine learning
Silicon–oxygen compounds are among the most important ones in the natural sciences, occurring as building blocks in minerals and being used in semiconductors and catalysis. Beyond the well-known silicon dioxide, there are phases with different stoichiometric composition and nanostructured composites. One of the key challenges in understanding the Si–O system is therefore to accurately account for its nanoscale heterogeneity beyond the length scale of individual atoms. Here we show that a unified computational description of the full Si–O system is indeed possible, based on atomistic machine learning coupled to an active-learning workflow. We showcase applications to very-high-pressure silica, to surfaces and aerogels, and to the structure of amorphous silicon monoxide. In a wider context, our work illustrates how structural complexity in functional materials beyond the atomic and few-nanometre length scales can be captured with active machine learning
Elasto-plastic residual stress analysis of selective laser sintered porous materials based on 3D-multilayer thermo-structural phase-field simulations
Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on processing parameters and stems from multiple factors, including differences in powder bed morphology, non-uniform thermo-structural profiles, and inter-layer fusion. In this research, we propose a powder-resolved multilayer multiphysics simulation scheme tailored for porous materials through the process of selective laser sintering. This approach seamlessly integrates finite element method (FEM) based non-isothermal phase-field simulation with thermo-elasto-plastic simulation, incorporating temperature- and phase-dependent material properties. The outcome of this investigation includes a detailed depiction of the mesoscopic evolution of stress and plastic strain within a transient thermo-structure, evaluated across a spectrum of beam power and scan speed parameters. Simulation results further reveal the underlying mechanisms. For instance, stress concentration primarily occurs at the necking region of partially melted particles and the junctions between different layers, resulting in the accumulation of plastic strain and residual stress, ultimately leading to structural distortion in the materials. Based on the simulation data, phenomenological relation regarding porosity/densification control by the beam energy input was examined along with the comparison to experimental results. Regression models were also proposed to describe the dependency of the residual stress and the plastic strain on the beam energy input
Two-gigapascal-strong ductile soft magnets
Soft magnetic materials (SMMs) are indispensable for electromechanical energy conversion in high-efficiency applications, but they are exposed to increasing mechanical loading conditions in electric motors due to higher rotational speeds. Enhancing the yield strength of SMMs is essential to prevent the degradation in magnetic performance and failure from plastic deformation, yet most SMMs have yield strengths far below one gigapascal. Here, we present a multicomponent nanostructuring strategy that doubles the yield strength of SMMs while maintaining ductility. We introduce morphologically anisotropic nanoprecipitates through dislocation-driven precipitation induced by preceding deformation during heat treatment in an iron–nickel–cobalt–tantalum material. With all dimensions of the precipitates below the magnetic domain wall width, we achieve a high precipitate number density with a large specific surface area, small interprecipitate spacing, and high lattice mismatch, which impede dislocation glide and strengthen the material. Both the matrix and precipitates are ferromagnetic, yielding a high magnetic moment. This nanostructuring approach offers a pathway to two-gigapascal-strong ductile SMMs with moderately increased coercivity that can be tolerated in exchange for significantly improved mechanical performance for sustainable electrification
An extensive quantitative analysis of the effects of errors in beat-to-beat intervals on all commonly used HRV parameters
Heart rate variability (HRV) analysis is often used to estimate human health and fitness status. More specifically, a range of parameters that express the variability in beat-to-beat intervals are calculated from electrocardiogram beat detections. Since beat detection may yield erroneous interval data, these errors travel through the processing chain and may result in misleading parameter values that can lead to incorrect conclusions. In this study, we utilized Monte Carlo simulation on real data, Kolmogorov–Smirnov tests and Bland–Altman analysis to carry out extensive analysis of the noise sensitivity of different HRV parameters. The used noise models consider Gaussian and student-t distributed noise. As a result we observed that commonly used HRV parameters (e.g. pNN50 and LF/HF ratio) are especially sensitive to noise and that all parameters show biases to some extent. We conclude that researchers should be careful when reporting different HRV parameters, consider the distributions in addition to mean values, and consider reference data if applicable. The analysis of HRV parameter sensitivity to noise and resulting biases presented in this work generalizes over a wide population and can serve as a reference and thus provide a basis for the decision about which HRV parameters to choose under similar conditions
Role of compliant mechanics and motor control in hopping - from human to robot
Compliant leg function found during bouncy gaits in humans and animals can be considered a role model for designing and controlling bioinspired robots and assistive devices. The human musculoskeletal design and control differ from distal to proximal joints in the leg. The specific mechanical properties of different leg parts could simplify motor control, e.g., by taking advantage of passive body dynamics. This control embodiment is complemented by neural reflex circuitries shaping human motor control. This study investigates the contribution of specific passive and active properties at different leg joint levels in human hopping at different hopping frequencies. We analyze the kinematics and kinetics of human leg joints to design and control a bioinspired hopping robot. In addition, this robot is used as a test rig to validate the identified concepts from human hopping. We found that the more distal the joint, the higher the possibility of benefit from passive compliant leg structures. A passive elastic element nicely describes the ankle joint function. In contrast, a more significant contribution to energy management using an active element (e.g., by feedback control) is predicted for the knee and hip joints. The ankle and knee joints are the key contributors to adjusting hopping frequency. Humans can speed up hopping by increasing ankle stiffness and tuning corresponding knee control parameters. We found that the force-modulated compliance (FMC) as an abstract reflex-based control beside a fixed spring can predict human knee torque-angle patterns at different frequencies. These developed bioinspired models for ankle and knee joints were applied to design and control the EPA-hopper-II robot. The experimental results support our biomechanical findings while indicating potential robot improvements. Based on the proposed model and the robot’s experimental results, passive compliant elements (e.g. tendons) have a larger capacity to contribute to the distal joint function compared to proximal joints. With the use of more compliant elements in the distal joint, a larger contribution to managing energy changes is observed in the upper joints
Stereoselective polar radical crossover for the functionalization of strained-ring systems
Radical-polar crossover of organoborates is a poweful tool that enables the creation of two C-C bonds simultaneously. Small ring systems have become essential motifs in drug discovery and medicinal chemistry. However, step-economic methods for their selective functionalization remains scarce. Here we present a one-pot strategy that merges a simple preparation of strained organoboron species with the recently popularized polar radical crossover of borate derivatives to stereoselectively access tri-substituted azetidines, cyclobutanes and five-membered carbo- and heterocycles