Journal of Mechatronics and Artificial Intelligence in Engineering
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Failure analysis of gas turbine in first stage turbine blades in an urban power plant
The Combined Cycle Power Plants (CCPP) are widely known as the most efficient power plants. The concept of CCPP represented in Brayton and Rankin cycles combined to achieve the highest efficiency in power generation. During the fact finding, while performing the major outage, at 77,521 running hours some of the turbine blades at 1st stage found suffering from severe damages and sulfuric acid thick layer accumulated in the cooling airfoils. The blades were new, also known as the most essential and costly component installed after Hot Gas Path Inspection (HGPI) at 42,000 running hours. The main objective of this work is to study the surrounding parameters that directly affect the lifetime of the turbine blades. Furthermore, XRD analysis for new and used turbine blades are studied as well as the EDS analysis for the coating layers which are used to enhance the surface life of gas turbine blades. Corrective maintenance, on the other hand, has been undertaken to overcome the performance deterioration caused by wear, which is the result of any machine or plant’s operation. A gas turbine cannot be run reliably unless wear reserves are checked and, if necessary, restored during inspections and maintenance operations. These are performed to determine the machine's condition and the necessary condition-based repairs. The principal types of gas turbine inspection have been investigated and presented, including minor inspection, hot gas inspection, extended-scope hot gas path examination, and major inspection. Lifetime extension (LTE) measures are derived from these inspection types and go beyond the scope of a major inspection. Nondestructive testing is performed on the gas turbine’s key components. Furthermore, due to the high degree of contamination in the fuel, the turbine section must be cleaned at regular intervals. As a result of the examinations, replacement, and refurbishment intervals for important components, as well as outage time, could be recommended
Integration of robotics and automation in supply chain: a comprehensive review
Robotics and automation have developed as key technologies for supply chain management as a result of the increased demand for quicker and more effective supply chains. Robotics and automation improve supply chain management by lowering long-haul expenses, boosting work and usage strength, reducing errors, declining repetitive stock checks, updating orchestrating, taking care of times, and assembling induction to the problematic and hazardous places. Robotics aids in design, creation, etc. Automation helps to do tasks that are often done by people through the use of self-operating physical machines, computer software, and other technology. Despite being widely accepted as a tool to aid in decision-making, supply chain management (SCM) has very seldom used AI and ML. This article investigates several AI and ML sub-fields that are best suited for resolving real-world SCM-related issues in order to fully realize the potential benefits of AI and Ml for SCM. In doing so, this article examines the track record of successful AI and ML applications to supply chain management and highlights the most fruitful SCM domains to apply AI and ML. And also find out the how robotics and automations helps in warehouse management. The most recent developments in robotics and automation for supply chain management are thoroughly reviewed in this paper. We first give a general overview of the difficulties that supply chain management faces before going over the many ways that robotics and automation are used at various points along the supply chain. Additionally, we go over the advantages of robots and automation in supply chain management, including higher efficiency, accuracy, lower costs, and improved safety. Lastly, we discuss some of the present drawbacks and difficulties associated with robots and automation in supply chain management and suggest some possible directions for further investigation
An approach for assessment of CO2 leakage using mechanistic modelling: CO2 injection in deep saline aquifer of Lithuanian basin in presence of fault and fractures
Injecting CO2 into deep saline aquifers is a prominent strategy for carbon capture and storage (CCS) to mitigate greenhouse gas emissions. However, ensuring the long-term integrity of CO2 storage is crucial to prevent leakage and potential environmental hazards. This paper investigates the impact of presence of faults and fracture on CO2 leakage volumes. Particular case of CO2 injection into a deep saline aquifer for carbon capture and storage (CCS) applications is investigated. This paper explores the relationship between fracture permeability and the potential for CO2 leakage
Mathematical modeling of the possibility of creating interresonance discrete-continuous vibration technological equipment without a spring
In the article is implemented interresonance mechanical oscillating system vibrational technological equipment, which provides using two continuous of connected area successively to working body vibrational machines. Disturbance of the structure is carried out by applying a variable-sign power supply voltage to the reactive continuous section, where in interaction with the magnetic field from the permanent magnets, a variable-sign disturbance force occurs. Inertial forces from the reactive continuous section are transferred to the intermediate continuous section, which resonates with the working body. In fact, an interresonance discrete-continuous oscillating system is obtained in which there are no springs. The function of springs is performed by bodies with distributed parameters that have elastic properties. Based on the Krylov-Duncan functions, a system of equations was formed that establishes the amplitude of oscillations of the working body. The amplitude-frequency characteristic of the discrete-continuous system was studied, which confirms the possibility of creating interresonance oscillating systems of vibrating technological equipment without springs
Investigation of the propagation characteristics of train-induced vibration at Guangzhou Baiyun railway station
In densely populated cities, the increasing popularity of railways and urban rail transit interchange hubs has led to the extensive use of land resources and raised concerns about the environment, especially the inevitable noise and vibration impact. This study aims to identify the propagation patterns of roof structure vibrations in railway complexes through experimental research, with the premise of maintaining normal train operation and safety, in order to lay a foundation for developing vibration mitigation strategies and optimizing functional layout. The results found that the train-induced vibrations are strongest at track level, but decrease as they move vertically and horizontally. Vibrations from passing trains are most noticeable within a single floor slab and beams, with minimal transmission at the base of columns
Prediction of concrete sulfuric acid corrosion evaluation index model based on grey system theory
In order to predict the impact of sulfate corrosion on concrete, based on grey system theory, GM(1,1) and GM(1, N) models were used to predict and analyze the compressive strength and relative dynamic elastic modulus of concrete under sulfuric acid corrosion. The results show that the prediction error of the GM(1,1) model for concrete sulfate corrosion attenuation is within 5 %, and the residual size test of the GM(1, N) model for concrete sulfate corrosion is within 10 %
An improved wavelet threshold function denoising method based on IGA optimization
In single crystal diamond tool grinding, cutting-edge quality is affected by various parameters, with tool vibration playing a crucial role. Due to environmental factors and the complexity of the process, vibration signals are often noisy and non-stationary. This study proposes a denoising method that optimizes the wavelet threshold function using an Improved Genetic Algorithm (IGA). The method introduces a configurable value α in the wavelet threshold function, which is optimized with IGA to improve denoising. MATLAB R2018b simulations show that this approach achieves better denoising, a higher signal-to-noise ratio, and lower mean square error
Lightweight small target detection based on aerial remote sensing images
With the upgrading of aviation space technology, the amount of information contained in remote sensing images in the aviation is gradually increasing, and the detection technology based on small targets has developed. For lightweight small targets, pixels per unit area contain more information than large targets, and their area is too small, which is easily overlooked by conventional detection models. To enhance the attention of such algorithms, this study first introduces a Control Bus Attention Mechanism (CBAM) in the fifth generation You Only Look Once (YOLOv5) algorithm to increase the algorithm’s attention to small targets and generate optimization algorithms. Then convolutional neural network is used to mark feature pixels of the optimization algorithm, eliminate redundant information, and generate fusion algorithm, which is used to generate redundant information with high similarity when the optimization algorithm surveys pixel blocks. The novelty of this study lies in using CBAM to improve YOLOv5 algorithm. CBAM module can extract important features from images by adaptively learning the channel and spatial attention of feature maps. By weighting the channel and spatial attention of the feature map, the network can pay more attention to important features and suppress irrelevant background information. This attention mechanism can help the network better capture the characteristics of small targets and improve the accuracy and robustness of detection. Embedding CBAM module into YOLOv5 detection network can enhance the network's perception of small targets. CBAM module can improve the expressive ability and feature extraction ability of the network without increasing the complexity of the network. By introducing CBAM module, YOLOv5 can better capture the characteristics of small targets in aerial remote sensing images, and improve the detection accuracy and recall rate. Finally, the proposed fusion algorithm is used for experiments on the Tiny-Person dataset and compared with the fifth, sixth, and seventh generations of You Only Look Once. When the fusion algorithm tests the target, the classification accuracy of Sea-person is 39 %, the classification accuracy of Earth-person is 31 %, and the probability of being predicted as the background is 56 % and 67 %, respectively. And the overall accuracy of this algorithm is 0.987, which is the best among the four algorithms. The experimental results show that the fusion algorithm proposed in the study has precise positioning for lightweight small targets and can achieve good application results in aerial remote sensing images
Structural analysis and optimal design of a spherical thin-walled stainless steel water tank without reinforced tie ribs
A spherical thin-walled stainless steel water tank without reinforced tie ribs has been designed to address the issues of easy fracture and corrosion of the ribs, difficulty in maintenance and cleaning, and short service life exposed during the use of thin-walled stainless steel water tanks with reinforced tie ribs. Firstly, an analytical model of a flat steel thin-walled water tank without reinforced tie ribs was established and subjected to static analysis under water pressure. The deformation and stress distribution patterns of the side molded plate of the flat box were obtained. Secondly, a spherical non ribbed thin-walled stainless steel water tank structure was designed with circular cross-section under different box bulge parameters, and its mechanical response characteristics under water pressure load were analyzed. A strengthening scheme was designed for the bottom box molded plate. Once again, optimize the combination design of the box scheme and the reinforcement scheme, and analyze their static, thermodynamic, and thermal solid coupling performance. Finally, the Latin Hypercube Sampling method was used to generate experimental design samples, and a response surface approximation model of a spherical thin-walled stainless steel water tank without reinforced tie ribs was constructed. The wall thickness of the box molded plate, skeleton, and reinforcement were used as design variables, and the maximum deformation and maximum equivalent stress were used as constraints. The lightweight design was carried out with the goal of minimizing mass. The research results indicate that the design program and parameter selection method for spherical thin-walled stainless steel water tanks without reinforced tie ribs proposed in the article are efficient and feasible, and can provide technical reference and theoretical support for the layout and overall optimization design of non ribbed thin-walled stainless steel water tank structures
A one-dimensional high-order dynamic model for twin-cell box girders with deformable cross-section
A one-dimensional high-order dynamic model for single-box twin-cell box girders is presented together with the pattern recognition algorithm. The model takes into account the deformable cross-section and can accurately predict its 3D dynamic behaviors. The cross-section deformation is captured by basis functions satisfying displacement continuity condition, which is essential to construct the initial model formulation based on the Hamilton principle. The axial variation patterns of generalized coordinates are decoupled by solving the eigenvalue problem. On this basis, the combinations of basis functions are obtained to bring out cross-section deformation. The cross-section deformation, hierarchically organized and physically meaningful, are used to update the basis functions in the reconstructed high-order model. Numerical analysis has verified the accuracy and applicability of the reconstructed one-dimensional high-order model