International Journal of Innovation in Mechanical Engineering and Advanced Materials (IJIMEAM)

International Journal of Innovation in Mechanical Engineering and Advanced Materials (IJIMEAM)

International Journal of Innovation in Mechanical Engineering and Advanced Materials (IJIMEAM)
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    106 research outputs found

    ENERGY AND COST SAVING OF AIR CONDITIONING SYSTEM USING MAGNETIC BEARING CHILLER FOR HOTEL A IN JAKARTA

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    The use of magnetic bearing chillers in hotel air conditioning systems is an opportunity for energy or cost savings. This study will compare the electrical energy consumption and cost analysis of the centralized air conditioning system using magnetic bearing chiller that uses variable flow to another air conditioning system such as the centralized air conditioning using constant flow chiller and the VRF split air conditioning system at Hotel A in Jakarta. The calculation of energy consumption for each air conditioning system is carried out for a year. Meanwhile, the cost analysis will be carried out using the life cycle cost method for 20 years. The air conditioning system which has the least energy consumption and has the lowest life cycle cost is the best air conditioning system for this hotel building. The maximum cooling load that occurs in Hotel A is 3,281 kW. From the results of energy calculations and cost analysis, a centralized air conditioning system with magnetic bearing chiller with variable flow is the best choice to Hotel A or similar building to Hotel A, with IKE (Intensitas Konsumsi Energi) value of 84 kWh/(m2.year), and a total cost of 78,873,678,478.00 IDR for a period of 20 years

    CHARACTERIZATION OF IRON PRODUCTION FROM MILLS CALE BY CARBOTHERMIC REDUCTION

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    Millscale is a large by product of metal factory. Many methods to recycled it to many applications. The aim of this research is recycled millscale to produce the iron by reduction method with graphite as reductant agent. The reduction process was deed by milled millscale and graphite powder with 4:1 weight ratio was by used High Energy Milling with 4, 6, 12 hours milling time variations. The powder then was characterized by X-Ray Diffraction (XRD), Vibrating Sample Magnetometer (VSM) and SEM-EDS test. The XRD test result is Fe3C as a main phase then carbon, magnetite, wustite and Iron as a minor phase. The percentage of iron composition is increase during milling times amount to 6; 10.9; 13 %. The remanence for the 4, 6, and 12 hours of milling time variation, is 2.89, 3.39, and 4.98 emu/g, for the coercivity (Hc) is 209.58, 188.47, and 223.65 Oe and the magnetic saturation number is 22.59, 30.7, 39.15 emu/g, from Hc value it is concluded that the powder has superparamagnetic behavior.  From SEM-EDS is knowed that the distribution of Fe is more uniform on the surface samples with the increase of milling time

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    LEAKAGE DETECTION ON THE GALVANIZED IRON PIPELINE USING EMPIRICAL MODE DECOMPOSITION AND HILBERT-HUANG TRANSFORM

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    Pipeline networks are one of the most important transportation for gas, oil and water. Leakage in pipelines results in extensive financial loss. To avoid this situation, an algorithm based on the Empirical Mode Decomposition method (EMD) and Hilbert-Huang Transform (HHT) is presented in the research. The objectives of this research to detect pipelines leakage by using EMD method and to locate the location of the leak by using HHT method. The research focuses on the Galvanized Iron (GI) pipe and which the acoustic signal measured by the microphone which act as a sensor is collected by using DASYLab software at frequency of 100 Hz and 500 Hz. It is shown that GI pipe and frequency of 500 Hz produce more accurate results based on the analysis process

    EFFECT OF WELDING HEAT INPUT ON THE CORROSION RATE OF CARBON STEEL MMA WELDING

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    AbstractSteel is one of materials which often used on steel construction, bridge construction, and high rise building construction. Construction using welding joint is expected able to withstand construction loads for a long time. After a while  weldment will be exposed to corrosion that will be construction failure in turn. One of the most important parameter in welding is heat input, however it hasn’t obtain correlation between heat input and corrosion rate on MMA (Manual Metal Arch) weldment  on mild steel. This paper aims to obtain correlation between heat input and corrosion rate of low carbon steel  with MMA welding. The result was show that  corrosion rate tend to decrease with adding of duration, where higher corrosion rate at heat input 0,8108 kJ/mm was 68,68 gm/m2 hr at duration  5 hour

    DEVELOPMENT AND CHARACTERIZATION OF SOLID CU / CUSO4 REFERENCE ELECTRODES

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    In this research, a solid Cu/CuSO4 reference electrode has been developed. In this development process, the Cu/CuSO4 solid reference electrode provided consists of two types, namely the Cu/CuSO4 I solid reference electrode (ERP Cu/CuSO4 I) and the Cu/CuSO4 II solid reference electrode (ERP Cu/CuSO4 II). ERP Cu/CuSO4 I was prepared using two layers, namely the Cu/CuSO4 layer and the cellulose acetate layer which were placed sequentially on the surface of the planar type Cu electrode. Meanwhile, ERP Cu/CuSO4 II was prepared using three layers, namely a layer of cotton fiber/cellulose acetate, a layer of Cu/CuSO4, and a layer of cotton/cellulose acetate placed in sequence on the surface of the planar type Cu electrode, where the CuSO4 layer is between the two layers of cotton/cellulose acetate. Both types of Cu/CuSO4 solid reference electrodes were characterized by testing DmV in various concentrations of KCl solution and ERP Cu/CuSO4 II has been produced as the best reference electrode for Cu/CuSO4 solids with a DmV value of 3.3 mV. Furthermore, ERP Cu/CuSO4 II was selected for characterization using cyclic voltammetry (CV) testing, response vs Cl sensor testing, and drif testing. In CV testing, ERP Cu/CuSO4 provides a voltammogram graph pattern similar to the Ag/AgCl reference electrode as a commercial reference electrode. Meanwhile, in testing the response vs sensor Cl, ERP Cu/CuSO4 II gave a Nernstian number value  of -50.1 mV/decade with a test range of 0.1-10-3 M. ERP Cu/CuSO4 II showed fairly good stability, namely with a drift value of 0.46 mV/minute which is achieved after the conditioning process after 12 minutes

    EFFECT OF DISCHARGE VARIATION ON THE PERFORMANCE OF SINGLE BLADE ARCHIMEDES SCREW TURBINE: PREDICTION WITH COMPUTATIONAL FLUID DYNAMIC

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    Constructing a small-scale hydroelectric power station that can run efficiently at a head lower than 10 m is one possible method for reducing the impact of the electricity crisis in remote areas of Indonesia. The Archimedes Screw turbine is one type of turbine that is ideal for discharges below 10 m. In this study, the simulation results show that the value of Turbulences Kinetic Energy is directly proportional to the increase in flow rate but inversely proportional to the level of immersion. This type of turbine is unless well in Indonesia due to a lack of information regarding the application of low head power plants. The turbine model that is suitable for the low head is investigated in this study. Before being tested, the turbine is first designed theoretically and then numerically evaluated. With discharges of 1 l/s, 2 l/s, and 3 l/s and turbine immersion levels of 30%, 50%, and 70%, ANSYS CFD (Computational Fluid Dynamic) software was used to investigate flow rate and level of immersion in the turbine. According to the investigation findings, the discharge has a considerable impact on the turbine's movement; the higher the flow rate, the higher the power to the turbine, which produces a torque on the turbine. The simulation findings indicate that the value of Turbulence Kinetic Energy is proportional to the increase in flow rate but inversely proportional to the level of immersion

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    CFD SIMULATION OF PRESSURIZATION SYSTEM IN FIRE STAIRS WTC 6 BUILDING

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    Pressurization system in fire stairs is required for high-rise building for safety evacuation in fire attack. This paper has highlighted on the problem of WTC 6 high-rise building with 18 floors related to safety evacuation in fire attack. In real situation, the minimum air pressure (12.5 Pa) at closed condition and minimum air velocity (1 m/s) at open door chamber in fire stairs as stated in the SNI 03-6571-2001 requirements are not fulfilled by the WTC 6 high-rise building. Therefore, a CFD (Computational Fluid Dynamics) simulation has been used to overcome the problems. The CFD results show that volumetric air flow rate of 7.24 m3/s injected to fire stairs in multiple injection system yielded pressure difference of 39.5–44.7 Pa and air velocity of 1.1–1.2 m/s. The CFD simulation implemented in real situation yields air pressure difference of 38.2 Pa in closed condition and air velocity in open door chamber of 1.16 m/s assumed to solve the problem

    STUDY ON PARAMETERS IN COUNTER CURRENT DOUBLE PIPE HEAT EXCHANGER APPLYING CIRCULAR TURBULATOR

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    Many industries dealing with manufacturing and HVAC (heating, ventilation, and air cooling) are rely heavily on thermodynamics principles with respect to heat and mass transfer. The objective of this study is to do optimization to yield optimum heat transfer rate and minimized pressure drop with regard to number of circular turbulator (CT) and water debit on Nusselt number (Nu) in counter current double pipe heat exchanger. This work has applied the classical rule of thermal science dealing with Nusselt number in relation to convection and conduction of heat transfer rate due to temperature effect. The result shows the highest Nu found to be 835.3 at 5 CT and water debit of 9 L/min. The addition of CT number gives effect on fluid current due to vortex generation. This study also investigates the effect of CT number on friction coefficient that the friction coefficient of a heat exchanger in the absence of CT is lower than that in the presence of CT. For any CT number, the friction coefficient is reduced with increasing water debit. The study has also found that the thermal performance ratio has achieved higher values for heat exchanger in the absence of CT

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    International Journal of Innovation in Mechanical Engineering and Advanced Materials (IJIMEAM) is based in Indonesia
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