International Journal of Innovation in Mechanical Engineering and Advanced Materials (IJIMEAM)
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Heat Mapping and Plastic Strain Radius Modeling of Dual-Tool Friction Stir Welds 6061 Aluminum Alloy Plate Using FEM
Get PDFThis study investigates the effects of Dual-Tool Friction Stir Welding (DT-FSW) parameters on the weld quality of 8 mm thick 6061 aluminum alloy plates, specifically focusing on the elimination or minimization of the "pass-overlap zone" that’s a gap typically observed at the mid-section of the weld cross-section resembling characteristics of the Heat-Affected Zone (HAZ). To address ongoing debates regarding the optimal joint performance concerning this overlap, symmetric increases in the dimensions of both FSW tools were implemented to analyze resultant temperature fields and plastic strain adaptations at the weld interfaces. Simulation visualizations were conducted with tool density variations at intervals of 0.2 mm and 0.4 mm. Results indicate that increasing tool density, thereby reducing the distance between tool surfaces, leads to a decrease in peak temperatures generated during welding. This reduction in temperature correlates with a more uniform distribution of plastic strain rates across all layers of the material—upper, middle, and lower—with the leading edge exhibiting the most significant improvement in strain uniformity. Conversely, during the stabilization phase, a decrease in tool density (S) results in a reduction of the maximum equivalent plastic strain rate. These findings suggest that careful adjustment of tool density in DT-FSW processes can enhance weld quality by promoting more uniform mechanical and thermal properties across the joint
Effect of Water Hyacinth Fiber Length and Content on the Torsional Strength of Epoxy Resin Composites
Get PDFThis study investigates the influence of water hyacinth fiber length and content on the torsional strength of epoxy resin composites. Utilizing an experimental design, specimens were prepared with varying fiber lengths (10 mm, 20 mm, 25 mm, and 135 mm) and content percentages (4%, 7%, and 10%) and subjected to torsional testing according to ASTM E-143 standards. The primary objective was to determine the optimal fiber configurations that enhance the composite's mechanical properties, particularly its resistance to torsional stress. Results indicated that shorter fiber lengths consistently yielded higher torsional strength, with the 20 mm fibers at a 7% content displaying the highest torque resistance, achieving a maximum of 1.418 Nm and a shear stress of 29.348 MPa. In contrast, longer fibers generally showed diminished performance, likely due to poorer resin penetration and fiber-matrix bonding. Regression analysis was employed to develop predictive models for the torsional behavior based on fiber dimensions and compositions, achieving high accuracy with coefficients of determination (R²) ranging from 0.95 to 1.00, suggesting excellent model fits. These findings underscore the potential of using water hyacinth fibers as effective reinforcement in epoxy composites, particularly at optimal lengths and concentrations. The study contributes to the broader utilization of natural fibers in composites, offering a sustainable alternative to synthetic fibers with beneficial mechanical properties and environmental impacts
Performance Evaluation of Ammonia Refrigeration Systems in a Texturizing Plant
Get PDFThis study evaluates the performance of an ammonia refrigeration system used as a cooling medium in a texturizing plant. The analysis was conducted over a 10-day period, focusing on key performance indicators such as compressor work, condenser exhaust heat, refrigeration effect, mass flow rate, Coefficient of Performance (COP), and overall system efficiency. The data revealed that the system performed optimally on Day 5, achieving a peak efficiency of 91%, with compressor work at 304.1 kJ/kg and condenser exhaust heat at 1414.6 kJ/kg. In contrast, the lowest efficiency was recorded on Day 3, at 77%. The refrigeration effect reached its highest value of 491.3 kJ/kg on Day 3, highlighting efficient heat absorption despite lower overall system efficiency. On Day 4, the mass flow rate was 0.001049929 kg/s, with an actual COP of 1.39, while the ideal COP peaked on Day 10 at 1.69, reflecting the system’s theoretical maximum efficiency under optimal conditions. The study emphasizes the critical role of the condenser in the system’s performance. Optimizing the condenser’s operation by controlling temperature, pressure, and flow rates, alongside regular maintenance, significantly impacts system efficiency. The findings suggest that careful monitoring of operational parameters, including compressor work and refrigerant flow, can enhance the overall efficiency and reliability of ammonia refrigeration systems in industrial settings. This research provides practical insights into improving the cooling performance, reducing energy consumption, and ensuring consistent production quality in texturizing plants
Design and Analysis of a Vertical Axis Ocean Current Turbine Tunnel Using SolidWorks Computational Fluid Dynamics
Get PDFThe development of renewable energy in the marine power generation sector presents a promising approach to producing electrical energy in a sustainable and environmentally friendly manner. Indonesia, with its vast oceanic territory, holds significant potential for harnessing marine energy. However, the relatively slow speed of ocean currents in the region, typically ranging from 0.1 m/s to 1.5 m/s, poses a challenge to the efficiency of marine power generation. To overcome this limitation, this research focuses on the design and analysis of a vertical-axis ocean current turbine tunnel aimed at increasing the speed of ocean currents, thereby enhancing the overall efficiency of energy production. The study combines a thorough literature review with experimental research methods, utilizing SolidWorks Computational Fluid Dynamics (CFD) software to simulate the tunnel's impact on ocean current velocity. The simulations reveal that the tunnel construction significantly boosts current speeds, increasing them from 1.0 m/s to 1.7 m/s, and from 1.5 m/s to 2.6 m/s. This increase in velocity directly translates to higher kinetic energy available for conversion into electrical power by the turbine. Moreover, the study shows that the tunnel construction contributes to a more uniform flow of ocean currents, as evidenced by the Reynolds numbers obtained—100.250 at a current speed of 1.0 m/s and 150.375 at 1.5 m/s. These values, being below 2000, indicate laminar flow conditions within the tunnel, which are beneficial for optimizing turbine performance by reducing turbulence and ensuring a stable energy output. The findings underscore the effectiveness of the tunnel design in improving the efficiency of vertical-axis ocean current turbines, making it a viable solution for enhancing renewable energy production in regions with low ocean current speeds
BIOPOLYMER-BASED FILM PREPARATION FOR POTENTIAL SMART FOOD PACKAGING MATERIAL APLLICATION
Get PDFPublic interest in colorimetric films for food freshness monitoring has increased recently. In addition to extending the shelf life of packaged food products, packaging materials are also required to provide current information about the freshness of the food while ensuring food quality and safety. The current work aims to prepare smart biodegradable films based on biopolymer-containing color indicators to monitor the quality of Decapterus spp. The pH-sensing colorimetric film was developed from a chitosan biopolymer modified using polyvinyl alcohol (PVA) and glycerol, as well as methyl red, as an indicator of fish freshness. The effect of using PVA and stirring conditions (temperature and time) on film production was evaluated on its physical appearance, water vapor permeability, and mechanical properties. The results show that the use of PVA can increase the transparency of chitosan films. Incorporating PVA into the film results in brighter and clearer colors compared to films without PVA. The temperature used in the preparation of the film solution has an influence on the mechanical properties and the water vapor permeability. The increasing stirring temperature leads to the enhancement of Young's modulus and the barrier properties against water vapor and moisture, still concurrently impacting a decrease in the film's yield strength and strain. Additionally, the film also exhibits responsiveness to pH during fish spoilage, with a color change that occurs from pink to yellowish. This confirms that the pH-responsive film resulting from this research has great potential to be applied as a real-time indicator of fish freshness during storage
Comparative Analysis of Cooling Load Calculations: CLTD Method vs. Carrier HAP 5.01 Software for Hotel HVAC Design
Get PDFThis study examines the cooling load requirements of a hotel building by comparing two methodologies: the traditional Cooling Load Temperature Difference (CLTD) method and the Carrier Hourly Analysis Program (HAP) 5.01 software. The primary objective is to validate the accuracy and reliability of these methods in calculating cooling loads across different room types, from standard rooms to larger, more complex suites. The results show that the CLTD method consistently yields higher cooling load estimates, with discrepancies ranging from 3% to 14% compared to HAP 5.01 calculations. These differences are most significant in larger rooms, such as suites and owner’s suites, which have more extensive glass areas, higher occupancy, and more heat-generating equipment. The findings indicate that while the CLTD method is valuable for quick, preliminary estimates, the HAP 5.01 software provides a more precise and comprehensive analysis, taking into account hourly variations, equipment schedules, and other factors that impact cooling loads. This research highlights the need for careful selection of the appropriate calculation method to ensure the efficient design of HVAC systems, maximizing energy efficiency, and maintaining occupant comfort. The study concludes that for projects requiring high accuracy, particularly in complex or large spaces, dynamic simulation tools like HAP 5.01 are preferable. Detailed cooling load results and comparisons are provided in the supplementary documentation, offering further insights into the analysis and its implications for HVAC design
Enhancing Inventory Accuracy through Stock-Taking in Production Monitoring Systems for Workstations
Get PDFIndustry 4.0 promotes the use of Cyber-Physical Systems (CPS) to improve production efficiency through seamless data exchange between virtual and physical components. However, in manual labor-driven environments, discrepancies between virtual stock data and actual material usage can create challenges for accurate production monitoring. This study focuses on addressing these discrepancies by integrating a stock-taking method into a production monitoring system. The system was implemented in an air conditioning train car assembly workshop, where differences of 2–3% between the predicted virtual stock and real-world quantities were identified. By applying the stock-taking method, virtual data were recalibrated to reflect real-time stock levels more accurately. The system's ability to track material usage and losses allowed for significant improvements in inventory accuracy, with immediate updates provided to the CPS. This approach minimizes human error in manual operations, ensuring that material predictions are more aligned with actual consumption. The results show that the implementation of the stock-taking method reduced the margin of error in stock predictions, improving overall production decision-making. These findings suggest that this method can enhance stock accuracy in manufacturing sectors, particularly in developing countries where manual labor is predominant. This study provides practical implications for optimizing material management and reducing production costs by leveraging CPS integration with stock-taking methods
Impact of Extended Intervals on Diesel Engine Performance with 15W-40 DH1 Lubricant Oil
Get PDFEngine lubricant oil is crucial for minimizing friction between moving components within an engine, directly influencing the engine's reliability and lifespan. Determining the appropriate oil replacement intervals is essential, as extending these intervals necessitates more rigorous monitoring of both oil quality and engine condition. This study investigated the performance of SAKAI 15W-40 DH1 engine oil in the SAKAI Vibrating Roller SV526 over varying operational periods: 125 hours, 250 hours, 375 hours, and 500 hours. The research involved analyzing oil samples for viscosity, metal additives, total base number (TBN), and contaminants using Fourier Transform Infrared Spectroscopy (FTIR). Additionally, key engine performance indicators, including fuel consumption, valve clearance, and compression pressure, were measured. The findings revealed a gradual decrease in oil viscosity from 13.48 cSt to 11.56 cSt, approaching the minimum acceptable threshold of 11.45 cSt. Concurrently, the Fe content in the oil increased to 11 ppm, indicating wear, while the valve clearance in cylinder number three expanded to 0.48 mm, and compression pressure dropped from 31 kg/cm² to 28 kg/cm². Despite these changes, the oil remained within the standard operational limits, and the engine continued to perform adequately. However, based on the observed trends, extending the oil replacement interval to 500 hours cannot be conclusively recommended, as the oil's condition and engine performance may begin to decline beyond this point
Statistical Analysis Engine Capacity, Weight, and Torque on MPV Fuel Consumption Using Regression and Correlation Algorithms
Get PDFThe rapid increase in production and usage of Multi-Purpose Vehicles (MPVs) in Indonesia has led to heightened concerns over fuel consumption, environmental pollution, and economic sustainability. This study investigates the relationship between engine capacity, vehicle weight, engine torque, and fuel consumption in MPVs, aiming to provide a better understanding of how these variables influence fuel efficiency. Data from 1500 cc MPV models produced between 2023 and 2024 were collected, including technical specifications such as engine capacity, weight, torque, and reported fuel consumption. Using MATLAB, linear regression and Pearson correlation analysis were employed to analyze these relationships. The results reveal that vehicle weight has the most significant impact on fuel efficiency, exhibiting a strong negative correlation of -0.69, meaning that heavier vehicles tend to consume more fuel. Engine capacity showed a moderate negative correlation of -0.28, while engine torque had a weak correlation of -0.11, indicating that torque plays a less critical role in determining fuel consumption under normal driving conditions. The regression analysis further confirmed that vehicle weight is the most influential factor, with reductions in weight providing the greatest potential for improving fuel efficiency. These findings have important implications for both manufacturers and consumers. Automotive manufacturers are encouraged to prioritize the use of lightweight materials and advanced engineering designs to enhance fuel efficiency. Additionally, consumers can use this information to make informed decisions when selecting MPVs, focusing on models with optimized weight to reduce fuel consumption. Overall, this study contributes to ongoing efforts to develop more sustainable and fuel-efficient vehicles in the automotive industry
Statistical Approach in Analyzing Fuel Efficiency of Diesel SUVs in Indonesia Using MATLAB
Get PDFThe scarcity of fossil fuels and the rising environmental concerns make improving fuel efficiency in the automotive sector a critical focus. Diesel Sport Utility Vehicles (SUVs) in Indonesia, known for their high fuel consumption, significantly contribute to these challenges. This research ad-dresses the problem by investigating the factors influencing fuel efficiency in diesel SUVs availa-ble in the 2024 Indonesian market. The primary objective is to analyze the impact of engine torque, vehicle weight, and engine capacity on fuel consumption. To achieve this, we employed MATLAB as a tool for statistical analysis, using specific algorithms such as linear regression, box plot, and correlation methods to model and evaluate the data. The study found that vehicle weight and engine capacity show a strong positive correlation with fuel consumption, indicating that larger engines and heavier vehicles consume more fuel. In contrast, engine torque was found to have a weaker correlation, suggesting that factors like aerodynamics and transmission efficiency may play a more significant role. These results provide valuable insights for manufacturers in de-signing more fuel-efficient SUVs and for consumers making informed purchasing decisions. Ulti-mately, this research contributes to the development of more sustainable transportation solu-tions by highlighting the importance of optimizing vehicle design and engine specifications to re-duce fuel consumption in the near term
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