8 research outputs found

    Heavy oil recovery efficiency using SAGD, SAGD with propane co-injection and STRIP-SAGD

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    Primary oil recovery methods in heavy oil basins generally extract 5-10% of the available resource, with the vast majority left in the ground and recoverable only through Enhanced Oil Recovery (EOR) methods. Traditional EOR methods, such as SAGD and solvent-assisted SAGD, generate steam in surface facilities and inject it underground to mobilize the oil for production. However, these methods can have considerable energy losses that significantly impact process performance. In contrast, the Solvent Thermal Resource Innovation Process (STRIP) technology, which uses down hole combustion of methane to produce CO2 and steam, reduces the operating and capital costs of surface facilities, saving more than 50% of the energy typically required for thermal production. In this work, simulations of conventional SAGD, SAGD with a non-condensing solvent (propane), and STRIP-SAGD for a typical bitumen reservoir in the Fort McMurray region in Alberta, Canada were performed using the combined software system ADGPRS/GFLASH. SAGD simulations used steam injection with a quality of 0.8 while STRIP simulations injected a vapor-liquid mixture with a quality of 0.8. Furthermore, both solvent-based EOR methods required longer operation periods than conventional SAGD to recover a similar amount of oil. However, when compared on the basis of cumulative oil produced for the same overall energy input, it is shown that STRIP-SAGD recovered more oil per kJ of energy input to the reservoir than either SAGD or SAGD with propane co-injection

    Nonlinear Convergence for Near-Miscible Problem: A Mystery Unveiled for Natural Variable Simulator

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    Abstract In reservoir simulation, the nonlinear solver is used to solve the nonlinear system of conservation and phase-equilibrium equations at each time step. The convergence behavior of this solver is vital for the robustness and performance of any reservoir simulator. Based on the basic solution variables used in a reservoir simulator, we have natural variable based simulators with phase-dependent solution variables (e.g. phase saturations), and mass/overall variable based simulators without phase-dependent solution variables. The nonlinear convergence behavior between these two types of simulators has been compared previously. It has been found that natural variable based simulator works well for immiscible and miscible flow, while sometimes it has apparent convergence issues for near-miscible flow. In this paper, we analyze the fundamental physical and numerical causes for the nonlinear convergence difficulty encountered for near-miscible flow for a natural variable based simulator and study why the same issues do not appear in both immiscible and miscible flow. Based on our analysis, some carefully designed user tuning parameters can be applied to partially alleviate the convergence issue for near-miscible flow. Unfortunately this is neither general nor good enough. To fundamentally solve this issue, we propose a straightforward nonlinear solver modification which is applicable for all types of displacements (immiscible/miscible/near-miscible/mixed). We demonstrate improvements on the real field cases with different types of flow. For near-miscible and mixed type of displacements, the improvements in Newton iterations can be significant, while for the other types, our nonlinear solver modification does not show the adverse effect. For reference, we also compared the convergence behavior of the proposed solver with that from a standard mass variable based commercial simulator.</jats:p

    Full-EoS based thermal multiphase compositional simulation of CO<sub>2</sub> and steam injection processes

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    Several compositional reservoir simulators based on equations of state (EoS) have been designed. Yet, few of them can deal with thermal processes such as steam injection and no fully compositional thermal simulation of the steam injection process has been proposed with extra-heavy oils yet. Those simulations appear essential and will offer better tools to decide whether to carry out the exploitation of a heavy oil field or not. In those processes, the accurate modelling of the water/steam phase plays an important role and accurate multiphase equilibrium calculations are necessary. Thermodynamics generate highly nonlinear problems. Besides, in reservoir simulation a huge amount of phase equilibrium calculations is required, and a single failure may cause significant error propagations leading to false solutions. This study presents several improvements leading to a more robust and efficient phase equilibrium calculation (stability and flash) program. A general multiphase flash implementing all the developed algorithms is presented and tested against experimental and literature data. It can handle any number of phases; a numerical example consists in a four-phase simulation of CO2 injection. Simulations of steam flooding are performed with highly heterogeneous reservoirs. Besides, a fully compositional simulation of the SAGD process for an extra heavy bitumen is performed, which appears to be the one of the first simulation of the kind in the literature.Reservoir Engineerin

    High Performance Framework for Modelling of Complex Subsurface Flow and Transport Applications

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    Numerical modelling of multiphase multicomponent flow coupled with mass and energy transport in porous media is crucially important for many applications including oil recovery, carbon storage and geothermal. To deliver robust simulation results, a fully or adaptive implicit method is usually employed, creating a highly nonlinear system of equations. It is then solved with the Newton-Raphson method, which requires a linearization procedure to assemble a Jacobian matrix. Operator Based Linearization (OBL) approach allows detaching property computations from the linearization stage by using piece-wise multilinear approximations of state-dependent operators related to complex physics. The values of operators used for interpolation are computed adaptively in the parameter-space domain, which is uniformly discretized with the desired accuracy. As the result, the simulation performance does not depend on the cost of property computations, making it possible to use expensive equation-of-state formulations (e.g., fugacity-activity thermodynamic models) or even black-box chemical packages (e.g., PHREEQC) for an accurate representation of governing physics without penalizing runtime. On the other hand, the implementation of the simulation framework is significantly simplified, which allows improving the simulation performance further by executing the complete simulation loop on GPU architecture. The integrated open-source framework Delft Advanced Research Terra Simulator (DARTS) is built around the OBL concept and provides a flexible, modular and computationally efficient modelling package. In this work, we evaluate the computational performance of DARTS for various subsurface applications of practical interests on both CPU and GPU platforms. We provide a detailed performance comparison of particular workflow pieces composing Jacobian assembly and linear system solution, including both stages of Constrained Pressure Residual solver.</p

    Fully Compositional and Thermal Reservoir Simulations Efficiently Compare EOR Techniques

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    Primary oil recovery methods in Saskatchewan\u27s heavy oil basin extract 5 to 10% of the available resource with the vast majority left in the ground and recoverable only through Enhanced Oil Recovery (EOR) methods. Traditional EOR generates steam in surface facilities and injects it underground to mobilize the oil for production with considerable energy losses inherent in the process. R.I.I. North America\u27s Solvent Thermal Resource Innovation Process (STRIP) technology moves the steam generator underground, reducing the operating and capital costs of a surface thermal production facility by 30% and 50% respectively, and saving more than 30% of the energy typically required for thermal production. STRIP technology combusts methane to produce in situ CO 2 and steam. Because CO2 acts as a co-solvent, STRIP outperforms traditional steam-injection technology. This is demonstrated using a breakthrough modeling technique that couples fully compositional and thermal reservoir flow simulation capabilities. This new approach couples FlashPoint\u27s equation-of-state solver for the multiphase, multi-component, isothermal, isobaric flash problem, GFLASH, with Stanford\u27s Automatic Differentiation General Purpose Research Simulator for thermal reservoir flow simulations. This new computational framework exploits advanced techniques for skipping phase-identification computations and only uses exact phase equilibria from GFLASH when needed, reducing computational times by one to two orders of magnitude compared to the full rigorous solution. Copyright 2013, Society of Petroleum Engineers

    Fully compositional and thermal reservoir simulation

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    Fully compositional and thermal reservoir simulation capabilities are important in oil exploration and production. There are significant resources in existing wells and in heavy oil, oil sands, and deep-water reservoirs. This article has two main goals: (1) to clearly identify chemical engineering sub-problems within reservoir simulation that the PSE community can potentially make contributions to and (2) to describe a new computational framework for fully compositional and thermal reservoir simulation based on a combination of the Automatic Differentiation-General Purpose Research Simulator (AD-GPRS) and the multiphase equilibrium flash library (GFLASH). Numerical results for several chemical engineering sub-problems and reservoir simulations for two EOR applications are presented. Reservoir simulation results clearly show that the Solvent Thermal Resources Innovation Process (STRIP) outperforms conventional steam injection using two important metrics - sweep efficiency and oil recovery. © 2013 Elsevier Ltd
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