1,720,994 research outputs found

    SYNTHESIS AND CHARACTERIZATION OF ELECTROLESS Ni-P ALLOYS FOR ANTI-WEAR AND ANTI-FOULING COATINGS

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    Introduction: Fouling is a typical problem in compressors used for processing of hydrocarbon gasses and it is caused by solids adsorption onto the internal surfaces of the machinery. This phenomenon can influence the performance of the facility and, in some cases, it causes the stop or the failure of the system. Surface coating can be a suitable solution to this kind of problem. Anti-fouling and anti-wear coatings can be obtained by electroless-nickel plating technique. It allows for depositing very uniform and dense Ni-P alloy coatings on irregular shaped surface and on different kind of substrate. Materials and methods: Ni-P amorphous alloy was deposited on a steel substrate. The electroless plating bath is an acid solution and consists of a nickel source, a reducing agent (P compounds), stabilizing agents and a buffer. The temperature and the pH were continuously monitored during the deposition and kept constant. Plating parameters were optimized and several coatings were deposited. Nano-particles were added in order to improve the performance of the coating, in particular particles of polytetrafluoroethylene (PTFE) were chosen to improve anti-fouling behavior while nano-zirconia particles were added to improve wear resistance. In order to prevent agglomeration of nano-ZrO2, nano-particles were previously surface modified with methacrylic acid. Ni-P coatings were characterized through SEM imaging and EDS analysis. Coating thickness and roughness were measured. Top view and cross section Vickers hardness was evaluated. The morphology of the samples was compared through a surface profilometry analysis. The wettability was evaluated considering the drop contact angle for different fluids. Results: All deposited coatings (Ni-P, Ni-P with ZrO2, Ni-P with PTFE, Ni-P with ZrO2 and PTFE) are dense layers with a very good adhesion with the substrate. As expected the morphology of the coating follows the morphology of the substrate. SEM micrographies show an optimal dispersion and distribution of nano-particles. Nano-zirconia addiction allows for obtaining small values of roughness and high values of Vickers hardness. Nano-ZrO2 and PTFE particles cause a reduction of drop contact angle for different fluid. In particular PTFE results to be more beneficial for a decrease of the wettability. Discussion: Electroless Nickel Plating technique was well optimized resulting in dense coatings and good rate of deposition. The results show improvements of the desired coating properties in particular when PTFE and ZrO2 are both added

    Going Beyond Counting First Authors in Author Co-citation Analysis

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    The present study examines one of the fundamental aspects of author co-citation analysis (ACA) - the way co-citation counts are defined. Co-citation counting provides the data on which all subsequent statistical analyses and mappings are based, and we compare ACA results based on two different types of co-citation counting - the traditional type that only counts the first one among a cited work's authors on the one hand and a non-traditional type that takes into account the first 5 authors of a cited work on the other hand. Results indicate that the picture produced through this non-traditional author co-citation counting contains more coherent author groups and is therefore considerably clearer. However, this picture represents fewer specialties in the research field being studied than that produced through the traditional first-author co-citation counting when the same number of top-ranked authors is selected and analyzed. Reasons for these effects are discussed

    Diffusion aluminide coatings for hot corrosion and oxidation protection of nickel-based superalloys. Effect of fluoride-based activator salts

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    The influence of two different fluoride-based activator salts (NH4F and AlF3) was studied for diffusion aluminide coatings obtained via pack cementation on a Ni-based superalloy (René 108DS). The resistance to oxidation and hot corrosion was assessed as a function of the concentration of activator salts used during the synthesis process by means of pack cementation. Two different concentrations were selected for activator salts (respecting the equimolarity of fluoride in the synthesis) and the obtained diffusion coatings were compared in terms of morphology, thickness and composition, as well as in terms of microstructural evolution after high temperature exposure. Isothermal oxidation tests were conducted at 1050 C in air for 100 h in a tubular furnace. The oxidation kinetics were evaluated by measuring the weight variation with exposure time. The microstructural evolution induced by the high temperature exposure was investigated by SEM microscopy, EDS analysis and X-ray diffraction. Results showed that the coatings obtained with AlF3 activator salt are thicker than those obtained using NH4F as a consequence of different growth mechanism during pack-cementation. Despite this evidence, it was found that the NH4F coatings show a better oxidation resistance, both in terms of total mass gain and of quality of the microstructure of the thermally grown oxide. On the other hand, coatings produced with high concentration of AlF3 exhibited a better resistance in hot corrosion conditions, showing negligible mass variations after 200 h of high temperature exposure to aggressive NaCl and Na2SO4 salts

    Microstructural, mechanical and corrosion characterization of electroless Ni-P composite coatings modified with ZrO2 reinforcing nanoparticles

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    This study aims to develop medium P (MP, 6 wt%) and high P (HP, 11 wt%) Ni-P-ZrO2 nanocomposites on F22 steel substrate using an original lead-free and surfactant-free solution and to quantitatively relate nanocomposite characteristics to microhardness improvement and corrosion resistance. Incorporation, dispersion and distribu-tion of the nanosized reinforcing phase were evaluated quantitatively by coupling Scanning Electron Microscope (SEM) imaging acquisition with original procedure for image processing and analysis. X-ray Diffraction (XRD) analysis revealed that nanoparticles introduction does not alter microstructure, which remains amorphous for HP and nanocrystalline for MP. Significant differences in particles distribution are found between MP and HP nanocomposites, which are induced by the difference in plating rate of the two formulations. Faster growth of MP (approximate to 35 mu m/h) associates with greater enveloping capability, with higher incorporation and agglomeration phe-nomena that result in non-uniform microhardness across the thickness. Conversely, the slower growth of HP nanocomposites coatings (approximate to 20 mu m/h) relates to lower but uniform incorporation and good dispersion of the reinforcing nanoparticles. Effective dispersion strengthening was observed for nanoparticles concentration up to 13.5 g/l. Microhardness increase by >25 % was achieved for both MP and HP coatings. The combined effect of nanoparticles incorporation level and their agglomeration was systematically studied and a mathematical model was implemented. It was demonstrated that strengthening effectiveness depends on both the amount of embedded nanoparticles and the mean size of agglomerates, following a bi-liner relation that reliably predicts experimental microhardness. Potentiodynamic corrosion test revealed that introduction of ZrO2 nanoparticles enhance corrosion resistance of both MP and HP coatings. The presented hardening strategy for Ni-P coatings can be an efficient solution for midstream and downstream applications in the oil & gas industry, in order to increase service-life of components in contact with both wearing and corrosive media

    Variations on the Author

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    “Variations on the Author” discusses two of Eduardo Coutinho’s recent films (Um Dia na Vida, from 2010, and Últimas Conversas, posthumously released in 2015) and their contribution to the general question of documentary authorship. The director’s filmography is characterized by a consistent yet self-effacing form of authorial self-inscription: Coutinho often features as an interviewer that rather than express opinions propels discourses; an interviewer that is good at listening. This mode of self-inscription characterizes him as an author who is not expressive but who is nonetheless markedly present on the screen. In Um Dia na Vida, however, Coutinho is completely absent form the image, while Últimas Conversas, on the contrary, includes a confessional prologue that moves the director from the margins to the center of his films. This article examines the ways in which these works stand out in the filmography of a director who offers new insights into the notion of cinematic authorship

    Ni-fluoropolymers composite coatings obtained via electroless plating for anti-icing application

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    Electroless pure nickel plating was used as a manufacturing technique to produce Ni-fluoropolymers composite coatings on Ti6Al4V substrates. To evaluate the influence of the surface roughness on the water drop contact angle, four different coating architectures (Ni, Ni+FEP, Ni polished and Ni+FEP polished) have been proposed and implemented. Firstly, as a coating reference, a single layer of pure Ni coating was deposited (thickness around 10 μm); then, Ni+FEP single layer was deposited with the help of a surfactant added to the nanoparticles solution to avoid the agglomeration of the filler. Water drop contact angles as a function of time were studied for the different samples and it turns out that the presence of the fluoropolymer fillers inside the matrix deeply modify the wettability of the Ni matrix surface. These results show how coatings obtained by this synthesis technique can be used as possible candidates for passive anti-icing system

    High temperature mechanical characterization of innovative ceramic materials for thermal barrier coatings

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    This study investigates the thermo-mechanical properties of three different solutions for top coat of plasma-sprayed thermal barrier coatings, in order to comprehend their behavior over a wide range of temperatures. The studied materials are a conventional PSZ, a nanostructured PSZ and a lanthanum zirconate-based material. While the nanostructured PSZ shows a different sintering behaviour, keeping its original porosity at high temperatures [1], lanthanum zirconate does not suffer from the allotropic transformations experienced by the PSZ. On the other hand, previous analyses show that lanthanum zirconate-based materials appear to be less tough than the conventional PSZ, while the nanostructured one is slightly tougher. [2, 3] Four-points bend tests were carried out at different temperatures in order to evaluate and compare their Young modulus, modulus of rupture and deformation at break, while dilatometric analysis provided information about their CTE over a wide range of temperatures. In order to better understand the effects of the sintering process, some lanthanum zirconate samples were previously heat treated

    Carbon-phenolic ablative materials for re-entry space vehicles: manufacturing, properties and plasma wind tunnel test

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    Thermal Protection Systems (TPS) are designed to protect re-entry space vehicles from the severe heating encountered during hypersonic flight through a planet’s or the earth’s atmosphere. A carbon-phenolic ablative TPS was developed, manufactured and tested with the aim of fulfilling the thermal and mechanical requirements corresponding to the actual loads experienced by a vehicle during a moon-earth re-entry. Experimental activities were carried out on two different composite systems (a resole resin coupled with a graphitic felt and a graphitic foam), and were aimed to the optimization of the manufacturing procedure and to the characterization of the mechanical behaviour and of the insulation performance of the fabricated composites. On the basis of the preliminary results, the selected ablators were tested in a Plasma Wind Tunnel (Scirocco, CIRA, Italy)

    PRODUCTION AND CHARACTERIZATION OF CARBON-PHENOLIC ABLATIVE MATERIALS MODIFIED WITH NANO-FILLERS

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    Concept: Ablative materials represent the traditional approach to protect space vehicles from the severe heating during hypersonic flight through a planet’s or the Earth’s atmosphere. The Materials and Surface Engineering Lab (LIMS) of Sapienza-University of Rome has developed carbon-phenolic ablative materials with several densities and compositions. This work presents a new methodology for their manufacture adding functionalized nanofillers. In particular acetic, decanoic and methacrylic acid were chosen as functionalizing group of nano-zirconia. Mechanical (bending and compression tests) and thermal characterization (TGA/DSC) are carried out in order to understand the effect of nano-fillers on the material properties. Motivations and objectives: Ablative materials consist of a rigid felt impregnated with phenolic resin. During the process the resin is diluted and nanoparticles are added to this solution. Nano-filler are introduced in order to improve mechanical and thermo-physical properties of virgin and charred material, but their efficiency is strictly connected to the homogenous dispersion of the particles. An acid surface modification were conducted to avoid the agglomeration of particles according to Chiang et al. The efficiency of the method was proved by FE-SEM photographs, mechanical and thermal tests will enlighten the properties improvement. Results and discussion: The FE-SEM photograph (Fig. 1) of a cured carbonphenolic ablative material shows that addition of nano-fillers does not decrease the goodness of the distribution of the resin in the sample without density variation. Figure 2 shows that the surface modification and the impregnation procedure does not change the dimension of the nanoparticles (as shown in the inset). Although the particles are well dispersed in the resin. Bending and compression tests will provide a comparison between samples manufactured with and without nano-zirconia
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