4 research outputs found
The influence of flushing time on the bonding quality of liquid white cast iron on the solid surface of similar material
No full textPengaruh Kecepatan Putar terhadap Hasil Coran pada Metode Pengecoran Sentrifugal dalam Pembuatan Produk Pisau Pakan Ternak dengan Material Ni-Hard1
No full textAnimal feed knife is a tool that serves to cut and chop animal feed consisting of grass as the main ingredient with additives such as bran, herbs, centrate, cassava, tofu pulp and others. Therefore, as a cutting tool must have the properties of friction resistance, impact resistance, and have good sharpness, so that the material chosen is Ni-Hard 1. The use of centrifugal casting method was chosen because it has the advantage of being able to make castings with relatively thin thickness this is due to the influence of the centrifugal force on the distribution of metal liquids throughout the cavity in the mold. Case study in this study is the use of centrifugal casting methods as an alternative to gravity casting methods to overcome defects of misruns. This research was conducted to investigate the effect of speed on the formation of castings products. The method that was carried out began with a literature study on centrifugal casting, and continued by determining the material, the temperature of the cast is in the range 1250ºC - 1300ºC, and the type of mold. The next step is to do work drawings, pattern making, mold making, casting processes, fettling processes, and analysis. With variations in speed of 200 rpm, 300 rpm and 400 rpm, it can be seen the optimal speed for making this product. The results of this study obtained optimal speed at a speed of 300 rpm to make good quality of animal feed knife products
OPTIMASI TEMPERATUR INTERFACE PADA PELAPISAN ULANG NI-HARD 1 DENGAN METODE GRAVITY CASTING
No full textGrinding roll is one type of product made by the method of bimetallic casting. The product consists of two types of material that held together with foundry process. Grinding roll has two kinds of different material properties, outer grinding roll should be hard because it would destroy the mine or rock with material hardness at 9.3 mohs. The inside of the grinding roll should be soft, for machining process , and also for dampen the vibration caused by the grinding process. In use, the outer layer of the grinding roll will be thinned. The purpose of this study to fix the beam Ni-Hard 1 by coating using a material Ni-Hard 1 with variable temperature liquid interface. The methodology of this study is the beam of Ni-Hard 1 to be coated (called die blank) is heated by the flow of liquid metal Ni Hard1. This process is called flushing. The volume of flushing fluid is accommodated at the disposal basin. The design, which has been determined, simulated using software (solidcast 8.2) to determine the temperature of interface, and then carried out experiments in the workshop.The bond was analyzed by testing the microstructure, composition, and hardness. Results from this study is the technology to coat Ni-Hard 1 with material Ni-Hard 1 that bonding occurs at the surface. Results of research showed that surface fixing with gravity casting method can be applied at Grinding roll, with the temperature variable interface that must be achieved between 887 ° C – 1198 ° C, flushing time between 10-20 seconds, with a pouring temperature of 1438 ° C – 1468 ° C
PENGARUH VARIASI TEMPERATUR FURNANCE BRAZING TERHADAP SIFAT MEKANIK DALAM PEMBUATAN GRINDING ROLL MATERIAL FCD 500 DAN NI-HARD1
No full textThis research was conducted on nodular cast iron FCD 500 and white cast iron Ni-Hard1 in the manufacturing of grinding rolls. These rolls were joined together using the furnace brazing method, with CuZn 35 filler metal placed between the two parent metals. The pressure applied in this experiment was 26,000 N using a pressure aid. The assembled parts of the grinding rolls were heated in a muffle furnace with temperature variations of 900, 950, and 1000 °C, with a holding time of 120 minutes. The results of the furnace brazing process revealed that the grinding roll sample achieved the highest shear strength at a temperature of 900 °C, with a shear strength of 6.52 MPa. The observed low shear strength is due to the penetration bonding between the metals. This was confirmed by the line analysis test, which indicated no diffusion process occurring between the metals. As the holding temperature of the brazing furnace increased, the shear strength decreased, primarily due to the melting of the CuZn 35 metal at temperatures above 900 °C, resulting in micro porosity. During the furnace brazing process, changes were observed in the microstructure of the FCD 500 parent metal. There was an increase in the amount of pearlite fraction, which in turn increased the hardness value. Additionally, the microstructure of Ni-Hard1 changed from austenite to martensite, leading to an increase in the hardness value
