1,721,108 research outputs found

    Influence of dynamic load and temperature on guided wave ultrasonic damage detection in thin plates

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    Starr, Andrew - Associate SupervisorLong-thin metallic materials are essentially used in constructing structures of high economic importance, but their service life is shortened by damage such as cracks, corrosion, cavities, notches, and dents. Damage is an inevitable condition of metallic structures over time and, when not detected, could result in a catastrophic breakdown. In the past decades, high interest has been developed in using the guided wave ultrasonic technique (GWUT) to monitor the health of structures and detect damage due to its long-distance coverage potential with little attenuation and cost-effectiveness. Most guided wave ultrasonic studies have focused on detecting and characterising empty cracks or notches. Limited literature is available to explain the behaviour of guided waves while travelling in thin plates exposed to damage filled with debris, which is more likely possible in long-thin structures such as pipelines for oil, water or gas transportation. Debris- filled damage leads to corrosion processes, particularly inducing pitting corrosion. This form of corrosion is localised and difficult to detect. It has contributed to many structural failures, particularly in oil and gas pipelines. Hence, early detection and characterisation of this form of damage is vital to avert catastrophic failure. This study explored the detection of damage filled with different proportions of debris in thin plates using guided wave ultrasonic techniques. The captured response signals underwent analysis through various signal-processing methods in MATLAB. Additionally, the research examined how temperature variations and low-frequency vibrations impact the guided wave responses, aiming to simulate the effect of environmental operation conditions. Through the analysis, an empirical model was developed to predict debris-filled damage and differentiate it from empty damage and the health state of the structure. The predictive model has an average error of about 1.34. Also, the analysis revealed that cross- correlation of the detrended response and reference signals could demonstrate a quick way to visualise and spot debris-filled damage in the structure. Additionally, a model called Olisa-Khan low-vibration mitigation architecture (Olisa-Khan LMA) was created to counteract the severe effects of varying low- frequency vibrations and improve the performance of the damage detection technique. The average percentage deviation of the model response signal and static response signal was about 1.64 %, suggesting the two signals are very close. The slight deviation could be attributed to the signal loss due to clipping and imperfection in the system. In characterising debris that filled the damage, an excitation signal with a central frequency of 80KHz was found optimal because the deviation of each state of damage differs from the other and decreases from an empty case to a debris-filled case and continues as fluid-filled viscosity increases. The study's merit cannot be overemphasised as it establishes models, especially for predicting novel damage of debris-filled and characterising different debris that filled the damage even in severe environmental operation conditions. Hence, the study would be useful for continuously monitoring long-thin structures of high economic values for possible damage detection and characterisation.PhD in Manufacturin

    Structural dynamics and crack propagation behaviour under uniform and non-uniform temperature conditions.

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    The robustness and stability of machinery depend on structural integrity. This stability is, however, compromised by aging, wear and tear, overloads, and environmental factors. A study of vibration and fatigue crack growth for structural health monitoring is one of the core research areas in recent times. The research is yet to input sufficient explanations about the dynamic behaviour of the structure under distributed temperature. The structural dynamics can be influenced by material microstructure, temperature distribution, and duration of exposure to the thermal environment. The applied temperature can cause significant variations in the modal response. The existing studies are limited concerning temperature change and compel extensive investigation in a crack and uncracked condition. In this research, the structural dynamics and fatigue crack propagation behaviour when subjected to thermal and mechanical loads have been studied. It investigates the modal parameters of uncracked and various cracked specimens under uniform and non-uniform temperature conditions. An analytical model considering the effective length of the beam is developed to analyse the modal response of the beam. Then, the model is modified to enumerate the modal behaviour of the beam in the presence of crack. The model is validated by experimental and numerical approaches. The experimental evaluation is conducted by considering three heating rates to attain the required temperatures. In the first case, ramping at 2°C/min is assumed as a slow heating rate. While ramping at 5°C/min and 8°C/min are assumed as moderate and rapid heating rates respectively. The heating rates are considered to compare the structural response changes. A small variation on modal parameters is noticed for different heating rates and when the applied uniform temperatures are changed to non-uniform temperatures, especially at elevated temperatures. This signifies heating at different rates has a slight effect while measuring the dynamic response of any mechanical system. The results showed that changes in modal parameters of the beam are associated with the change in temperatures and heating rate. Furthermore, this research substantiates the fatigue crack propagation behaviour of pre-seeded cracks. The propagated crack depths are measured based on pixels contains in the crack. It is found that propagated crack depends on applied temperatures and associated mass. The appearance of double crack fronts and multiple cracks are observed. The multiple crack appearance seems due to the selection of pre-seeded crack shapes. Hence, the real crack and pre- seeded crack are distinct and need careful consideration in crack propagation evaluation.PhD in Manufacturin

    Enhancing mechanical properties of concrete material with fibres of different materials

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    Starr, Andrew - Associate SupervisorFibre reinforced cementitious composites are highly effective for construction due to their enhanced concrete properties. Materials such as steel fibre have been used extensively to reinforce concrete because of their excellent mechanical properties. Academic researchers have comprehensively discussed the impact and challenges of fibre reinforcement to obtain optimal properties in the resultant concrete. Most researchers have reported the mechanical performance of fibre- reinforced concrete (FRC) under static loads. Concrete with fibre reinforcement is stronger and more ductile than concrete without reinforcement. Significant efforts have been made to demonstrate the properties and enhancements of concrete after reinforcing it with different types and shapes of fibres. However, the optimization in the reinforcement process is still unanswered. No academic study in the literature now available can pinpoint the ideal fibre type, quantity, shape, and, more crucially, the overall technical viability of the reinforcement. After performing the optimization, researchers considered how these optimizations could affect the crack resistance or properties under dynamic loads with different temperatures. However, a comprehensive analysis is still missing that can explain the crack resistance performance of FRC under dynamic loads at relatively high temperatures. The main aim of this thesis is to investigate the mechanical behaviour of concrete structures under thermo-mechanical dynamic loads about reinforcing fibres of different weight ratios. This study uses parametric analysis in accordance with extensive mechanical tests to identify the optimal shape, size, and percentage of fibres. The design variables for optimization are divided into input and output parameters. The input parameters are the influences of the type, length, and percentage of fibres on concrete performance, including samples of fresh and mechanical concrete properties, to search for the most effective relation of fibre dose and dimension to optimize the combined responses of workability, splitting tensile strength, flexural strength, and compressive strength. The current work also proposes the Khan Khalel model, which can predict the desirable compressive and flexural strengths for any given values of key fibre parameters. Statistical tools are used to develop and validate the model with numerical results. The proposed model is easy to use but predicts compressive and flexural strengths with errors under 6% and 15%, respectively. This error primarily represents the assumption made for the input of fibre material during model development. It is based on the elastic modulus of the material and hence neglects the plastic behaviour of the fibre. A possible modification in the model for considering the plastic behaviour of fibre will be considered as future work. Finally, this study analyses the efficacy of FRC beams for crack resistance under coupled loads, i.e., dynamic loads at relatively high temperatures. Cantilever FRC beams are tested on a modal exciter in a band heater to expose the beams to bending loads at different temperature values. The variation in the dynamic response parameters of the beam, including modal amplitude and frequency, is discussed and compared with experimental results for regular and reinforced concrete beams. The stress intensity factor and displacement amplitude characteristics show that the steel FRC specimens have excellent ductile behaviour and higher crack resistance than ordinary concrete samples.PhD in Aerospac

    Wear and airborne noise interdependency at asperitical level: analytical modelling and experimental validation.

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    Starr, Andrew - Associate SupervisorGeneration of wear and airborne sound is inevitable during friction processes. Most correlation between the wear and the sound generated during a sliding process have been experimental. Analytical models do exist, but they remain scarce and do not fully account for the wear and the airborne sound generation especially at asperitical level. The model developed in this research attempts to fill the gap by providing a quantifiable relationship between the wear generated and the sound emitted in a simple pin-on-disc setup. It provides a relationship between the wear and the sound from an asperitical level. This is done by examining the conditions at which wear would occur on an asperity distribution. The asperity distribution is considered to be exponential, although a Gaussian distribution was also considered. Impact forces are calculated on a per-asperity basis and the wear and vibrational displacement is calculated as a result. This leads to the quantification of wear and acoustic noise. The model is validated using a pin-on disc setup for three varied materials (iron (4% carbon content), mild steel (0.18% carbon content) and aluminium T351) under two loads (10 N and 20 N) at 300 RPM. The loads and speeds were chosen so as to observe a range of wear behaviour while remaining within the constraints of the lab limitations and the safety of the force sensors on the tribometer. Temperatures are also examined, and a second set of validation experiment is performed at temperatures of 40 °C and 60 °C. The model computes the predicted wear and sound pressure, and it is compared with the experimental sound pressure measured by the microphone and the wear measured by the tribometer sensors. Sound pressure is chosen as a measure over frequency because it is easier to analyse and compare. The theoretical model agrees with the experimental results with a varying error of 10 to 15 % error in iron and aluminium. However, a larger error is observed in the case of mild steel. The model could be refined to improve the accuracy as it assumes point impacts on the asperities where a distributed impact would be more suitable. Furthermore, the pin is assumed a single asperity to simplify the model at the expense of accuracy. Overall, the experimental results are in fair correlation with the theoretical results and this model provides the first step in quantifying wear using only the recorded sound pressure.PhD in Manufacturin

    Dynamic response of 3d-printed acrylonitrile butadiene styrene (abs) damaged structure under thermo-mechanical loads.

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    Starr, Andrew - Associate SupervisorFused deposition modelling (FDM), as the most widely used additive manufacturing (AM) process, has great potential for various applications. The structures manufactured with the FDM technique has the potential to be used in a variety of complex working environments, such as the coupled thermo- mechanical loads. The coupled thermo-mechanical loads can likely lead to fatigue cracking swiftly in structures till the catastrophic failure. Therefore, it is critical to research the fatigue crack behaviour in FDM structures. This behaviour is mainly responsible for the change of structural stiffness and hence can influence the dynamic response of the structure under the mentioned loads. The measurement of the structural dynamic response can give us an idea of the severity due to crack growth in an in-situ manner. This thesis mainly aims to investigate the dynamic response of the cracked FDM structures under thermo- mechanical loads. The relationship between the coupled loads, crack propagation and dynamic response is developed analytically and later validated experimentally. This research has improved the existing torsional spring model, which can represent the crack depth more accurately and hence estimated the fundamental frequency of the selected structure with an up to around 20% to 120% reduced error in the case of deep cracks. Furthermore, the analytical relationship between the structural displacement amplitude and crack depth and location was modelled for the very first time in the presence of the crack breathing effect. Extensive experimentation is performed to validate the developed analytical relationship and its related theory. The fatigue crack growth of FDM ABS beams under thermo-mechanical loads with varying printing parameters is also investigated. The optimal printing parameters combination (X raster orientaion, 0.8 mm nozzle size, 0.15 mm layer thickness) is determined. The underlying reasons behind the experimental data are analysed. The outcome of this optimisation can help manufacturers to print long-life and crack resistant printed structures.PhD in Manufacturin

    Machine learning (ml) approaches to model interdependencies between dynamic loads and crack propagation

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    Starr, Andrew - Associate SupervisorThe application of machine learning in structural health and crack prediction is of paramount importance, as it offers the potential to enhance the accuracy, efficiency, and reliability of detecting and predicting damage in various materials and structures. This research presents an in-depth exploration of machine learning (ML) applications in the field of Structural Health Monitoring (SHM) across various materials, including composites, metals, and polymers. The study identifies the current challenges in implementing ML in SHM, such as data sparsity, interpretability of ML models, overfitting, and the absence of general guidelines for ML model selection. The research analyses the dynamic response data of different materials and establishes significant crack depth predictors for materials such as aluminum, concrete, and 3D-printed Acrylonitrile Butadiene Styrene (ABS). It further investigates and validates selected ML models to predict crack depth in different materials. The models' performance is evaluated using Mean Squared Error (MSE) on both training and test sets, demonstrating their ability to capture meaningful patterns within the data and make reasonably accurate predictions. A significant contribution of this study is the proposal of an automated model utilizing the H2O library for crack propagation prediction in ABS materials. This model demonstrates the potential of automation in SHM, offering substantial benefits for structural integrity assessment, maintenance strategies, and materials design in various industries. This research concludes with recommendations for future research, including the exploration of advanced ML algorithms, investigation of additional predictive features, and evaluation of the models in different real-world scenarios.PhD in Manufacturin

    Going Beyond Counting First Authors in Author Co-citation Analysis

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    The present study examines one of the fundamental aspects of author co-citation analysis (ACA) - the way co-citation counts are defined. Co-citation counting provides the data on which all subsequent statistical analyses and mappings are based, and we compare ACA results based on two different types of co-citation counting - the traditional type that only counts the first one among a cited work's authors on the one hand and a non-traditional type that takes into account the first 5 authors of a cited work on the other hand. Results indicate that the picture produced through this non-traditional author co-citation counting contains more coherent author groups and is therefore considerably clearer. However, this picture represents fewer specialties in the research field being studied than that produced through the traditional first-author co-citation counting when the same number of top-ranked authors is selected and analyzed. Reasons for these effects are discussed

    Living in bio-climatic layers: An investigation of Cappadocian caves in relation to today’s design and its futures

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    This exploratory paper discusses a primary study on Cappadocian caves’ bioclimatic performance, speculating on its application to today’s and future Performance Oriented Architecture (Hensel 2010; Hensel 2011; Hensel 2013). It is a rough initial pre-study to future broader research, claiming the need and relevance for in depth investigations. As too little has been done in this field, the project seeks to demonstrate how layering of spaces in relation to material and building techniques may manipulate different peals of exterior, semi-interior and interior spaces’ climates in onion principle in respect to its use (Davidová 2016a; Davidová 2016b) and different species’ habitation (Davidová 2016b), discussing its contemporary and future potentials for architectural practice on the work of Collaborative Collective’s examples (Collaborative Collective 2012; Collaborative Collective 2016). The paper argues for fully adaptable architecture, that is full part of and in constant coexistence with its surrounding ecosystem. Thematic GIGA-mapping (Sevaldson 2011; Sevaldson 2012; Sevaldson 2015) was used as an analysing tool for systemic relations of collected registered data, as well as existing information, merging hard data with tacit knowledge (see Figure 1). The map shows air flow passing through different layers of spaces as the most important factor of the climatic conditions, depth and height location as a second one. This is all interrelated in co-existence to the use of the spaces. Here it seems that symbiosis of humans and other species can play a crucial role in climate comfort and both mentioned vary over time. Therefore, we believe, that due to recent fast climate and society change, with expected weather extremes (Czech Republic Ministry of the Environment and Czech Hydrometeorological Institute 2015; Republic of Turkey Ministry of Environment and Urbanization 2012; Flæte et al. 2010; Richardson 2010), transformative adaptive architecture should be investigated with the use of biology: reconfiguration as a new form of recycling

    Physics-based modelling of cyclic deformation and microstructure-sensitive fatigue crack propagation from shallow scribes

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    Face-centered cubic (FCC) metals with low to medium stacking fault energy (SFE) develop similar mesoscale substructures under cyclic loading. The formation of these substructures is controlled by dislocation interactions and loading conditions. For instance, cross slip facilitates cell formation and Hirth locks define the labyrinth structure. In the case of aluminium (high SFE metal), cross slip is easily activated and a cell structure is often observed. However, it is not always recognised that aluminium can also form PSBs at low temperatures. This highlights that the underlying mechanism controlling the cyclic response in aluminium is not different from other FCC metals. This work proposes the role of mesoscale substructure as a material-invariant among FCC metals to predict the cyclic response of aluminium. The effect of number of cycles on modelling dislocation substructures is explored, which is found to trigger a change in dislocation structures in aluminium at 298K. A crystal plasticity framework based on mesoscale substructures is developed to study the cyclic response of aluminium under different crystal orientations, strain amplitudes, number of cycles, and temperatures. Finally, this work implemented the crystal plasticity model to study the microstructure-sensitive crack propagation from shallow scribes in pure aluminium. The gradient of fatigue indicator parameters (FIPs) is estimated as crack extends inside a grain with explicit microstructure simulations, which followed the same decaying trend predicted by experiments. Thereby, an engineering solution is proposed to couple microstructural and geometric gradients at the crack tip independently. The model predicted the transgranular fatigue life with independently coupled gradients that agree well with experiments.PhD in Manufacturin
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