692 research outputs found

    Metal Micro-forming

    No full text
    The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends

    Metal Micro-forming

    No full text
    The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends

    Latest Hydroforming Technology of Metallic Tubes and Sheets

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    This Special Issue and Book, ‘Latest Hydroforming Technology of Metallic Tubes and Sheets’, includes 16 papers, which cover the state of the art of forming technologies in the relevant topics in the field. The technologies and methodologies presented in these papers will be very helpful for scientists, engineers, and technicians in product development or forming technology innovation related to tube hydroforming processes

    Latest Hydroforming Technology of Metallic Tubes and Sheets

    No full text
    This Special Issue and Book, ‘Latest Hydroforming Technology of Metallic Tubes and Sheets’, includes 16 papers, which cover the state of the art of forming technologies in the relevant topics in the field. The technologies and methodologies presented in these papers will be very helpful for scientists, engineers, and technicians in product development or forming technology innovation related to tube hydroforming processes

    Finite element assisted prediction of ductile fracture in sheet bulging of magnesium alloys

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    There is currently a growing demand for energy efficiency, particularly in reducing the rate of oil consumption. One solution in this area is for the aerospace and automotive industries to produce lighter vehicles that are more fuel efficient. Magnesium alloys provide that solution as they have a high strength to weight ratio and can contribute to reducing the overall weight of the vehicle. Over the past few years many researchers have tried shaping these alloys using various forming techniques. These studies have shown however, that the formability of these alloys is very difficult to predict. The material properties of magnesium alloys would suggest that they are ideal for sheet metal forming, yet their formability is still inferior to many other alloys used in sheet metal forming. In order to overcome this unpredictability in shaping Mg alloys it is necessary to introduce a range of failure that will predict fracture over a range of draw depths rather than a single depth. It is difficult to make the leap from a process that is unpredictable to pinpointing the exact point of failure. It is more logical to firstly determine a range of formability where failure can occur. In this study a Finite Element Model of a sheet bulging process was built and validated with results obtained from physical testing. The FEA model uses Oyane’s ductile fracture criterion to predict whether fracture has occurred in the material and also to predict the location of fracture if it occurs. This validated FEA model implements a failure range where failure is predicted over a range of draw depths, and sensitivity analysis provides a confidence level in this range by varying some of the material properties and examining the effects on the prediction of fracture

    Metal Micro-Forming

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    Metal micro-forming is the technological field of micro-manufacturing [...

    A superrepellent coating with dynamic fluorine chains for frosting suppression: Effects of polarity, coalescence and ice nucleation free energy barrier

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    Ice formation on surfaces is a serious issue in many different fields in terms of function, safety, and cost of operation in human life. Hydrophobic coating technology is one of the effective ways to prevent ice formation. Previous studies focused on the effects of surface structure and surface chemical modification on anti-icing ability. However, only a few studies have clarified a method to inhibit the initial formation of ice on surfaces; in addition, an effective mechanism for anti-frosting has not been identified as yet. Here, hydrophobic smooth surface coatings using three coupling agents with low surface energy and different molecular chain dynamics were fabricated. The surface roughnesses were lower than 1 nm. The fluorocarbon-based coatings delayed frost formation compared with the uncoated surface until -6 °C. We explored why the coating surface prevented frost formation and the effects of surface chemical modification on frost resistance from the viewpoint of heat exchange contact area during droplet coalescence, ice nucleation free energy barrier, polarity and polarizability of the coated surface
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