56 research outputs found

    Deterministically engineered, high power density energy storage devices enabled by MEMS technologies

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    This study focuses on the design, fabrication, and characterization of deterministically engineered, three-dimensional architectures to be used as high-performance electrodes in energy storage applications. These high-surface-area architectures are created by the robotically-assisted sequential electrodeposition of structural and sacrificial layers in an alternating fashion, followed by the removal of the sacrificial layers. The primary goal of this study is the incorporation of these highly laminated architectures into the battery electrodes to improve their power density without compromising their energy density. MEMS technologies, as well as electrochemical techniques, are utilized for the realization of these high-power electrodes with precisely controlled characteristic dimensions. Diffusion-limited models are adopted for the determination of the optimum characteristic dimensions of the electrodes, including the surface area, the thickness of the active material film, and the distance between the adjacent layers of the multilayer structure. The contribution of the resultant structures to the power performance is first demonstrated by a proof-of-concept Zn-air microbattery which is based on a multilayer Ni backbone coated with a conformal Zn film serving as the anode. This primary battery system demonstrates superior performance to its thin-film counterpart in terms of the energy density at high discharge rates. Another demonstration involves secondary battery chemistries, including Ni(OH)2 and Li-ion systems, both of which exhibit significant cycling stability and remarkable power capability by delivering more than 50% of their capacities after ultra-fast charge rates of 60 C. Areal capacities as high as 5.1 mAh cm-2 are reported. This multilayer fabrication approach is also proven successful for realizing high-performance electrochemical capacitors. Ni(OH)2-based electrochemical capacitors feature a relatively high areal capacitance of 1319 mF cm-2 and an outstanding cycling stability with a 94% capacity retention after more than 1000 cycles. The improved power performance of the electrodes is realized by the simultaneous minimization of the internal resistances encountered during the transport of the ionic and electronic species at high charge and discharge rates. The high surface area provided by the highly laminated backbone structures enables an increased number of active sites for the redox reactions. The formation of a thin and conformal active material film on this high surface area structure renders a reduced ionic diffusion and electronic conduction path length, mitigating the power-limiting effect of the active materials with low conductivities. Also, the highly conductive backbone serving as a mechanically stable and electrochemically inert current collector features minimized transport resistance for the electrons. Finally, the highly scalable nature of the multilayer structures enables the realization of high-performance electrodes for a wide range of applications from autonomous microsystems to macroscale portable electronic devices.Ph.D

    CO2 Uptake Potential of Ca-Based Air Pollution Control Residues over Repeated Carbonation-Calcination Cycles

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    The operation of dry processes for acid gas removal from flue gas in waste-to-energy plants based on the use of calcium hydroxide as a solid sorbent generates a solid waste stream containing fly ash, unreacted calcium hydroxide, and the products of its reaction with acid pollutants in the flue gas (HCl and SO2). To date, the fate of the solid waste stream is to be put into a landfill in the absence of commercially viable recycling approaches. The present study investigates the potential of these residues as CO2 sorbents in the calcium looping process. Samples collected in different waste-to-energy plants were tested over multiple carbonation-calcination cycles, comparing their performance to that of limestone. Although inferior, the CO2 sorption capacity of the residues resulted in values comparable to that of limestone and that steadily increased for a significant number of cycles. This peculiar behavior was attributed to the presence of a chlorinated phase, which enhances the CO2 uptake in the diffusion-controlled stage of carbonation by reducing the product layer resistance to CO2 diffusion. No significant release of acid gases was observed at the characteristic temperatures of calcium looping carbonation

    CuO-based materials for thermochemical redox cycles: the influence of the formation of a CuO percolation network on oxygen release and oxidation kinetics

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    Thermochemical redox cycles such as chemical looping combustion (CLC) are an economically promising CO(2) capture technology that rely on the combustion of a hydrocarbon fuel with lattice oxygen that is derived from a solid oxygen carrier. The oxygen carrier is typically regenerated with air. To increase the agglomeration resistance and redox stability of the oxygen carriers, the active phase is often stabilized with high Tammann temperature ceramics, resulting in the formation of so-called cermet structures. It has been hypothesized that the redox performance of the cermets depends critically on the conduction pathways for solid-state ionic diffusion and the activation energy for charge transport. Here, we investigate the influence of the formation of a percolation network on the electrical conductivity and the rate of oxidation for CeO(2)-stabilized Cu. We found that for oxygen carriers that contained 60 wt. % CuO, the charge transport occurred predominately via Cu/CuO conduction pathways. Below the percolation threshold of CuO, the conduction of charge carriers took place via CeO(2) grains, which formed a continuous network. The measurements of charge transport and redox characteristics confirmed that the activation energy for charge transport through the cermet increased with decreasing Cu content. This indicates that the solid-state diffusion of charge carriers plays an important role during re-oxidation. SUPPLEMENTARY INFORMATION: The online version contains supplementary material available at 10.1007/s43938-022-00013-2

    Photoelectrochemical glycerol oxidation on Mo-BiVO(4) photoanodes shows high photocharging current density and enhanced H(2) evolution

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    Mo-doped BiVO(4)'s lower efficiency can be attributed in part to exciton recombination losses. Recombination losses during photoelectrochemical water oxidation can be eliminated by using glycerol as a hole acceptor. This results in an enhanced photocurrent density. In this research, we present the synthesis of a Mo-doped BiVO(4) photoelectrode with a greater photocurrent density than a traditional pristine photoanode system. Increased photon exposure duration in the presence of glycerol leads to 8 mA cm(−2) increase in photocurrent density due to the creation of a capacitance layer and a decrease in charge transfer resistance on the photoelectrode in a neutral-phosphate buffer solution thus confirming the photo charging effect. Glycerol photooxidation improves the photoelectrode's rate of hydrogen evolution. Research into the effects of electrolyte and electrode potential on photoelectrodes has revealed that when the applied potential increases, the light absorbance behaviour changes following its absorption distribution over the applied potential. Under a transmission electron microscope (TEM), a unique dynamical crystal fringe pattern is found in the nanoparticles scratched from the photoelectrode

    Silane Modification of Cellulose Acetate Dense Films as Materials for Acid Gas Removal

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    The modification of cellulose acetate (CA) films via grafting of vinyltrimethoxysilane (VTMS) to -OH groups, with subsequent condensation of hydrolyzed methoxy groups on the silane to form a polymer network is presented. The technique is referred to as GCV-modification. The modified material maintains similar H2S/CH4 and CO2/CH 4 selectivities compared to the unmodified material; however the pure CO2 and H2S permeabilities are 139 and 165 barrers, respectively, which are more than an order of magnitude higher than the neat polymer. The membranes were tested at feed pressures of up to 700 psia in a ternary 20 vol. %H2S/20 vol. % CO2/60 vol. % CH 4 mixture. Even under aggressive feed conditions, GCV-modified CA showed comparable selectivities and significantly higher permeabilities. Furthermore, GCV-modified membrane had a lower Tg, lower crystallinity, and higher flexibility than neat CA. The higher flexibility is due to the vinyl substituent provided by VTMS, thereby reducing brittleness, which could be helpful in an asymmetric membrane structure. © 2013 American Chemical Society.The authors would like to thank KAUST for funding this project. The authors would also like to thank Johannes E. Leisen at the Georgia Tech NMR Center for his help on solid-state NMR measurements and Jose Baltazar and Andac Armutlulu for their help with XPS measurements

    Bio-Inspired Micro- and Nano-Scale Surface Features Produced by Femtosecond Laser-Texturing Enhance TiZr-Implant Osseointegration.

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    Surface design plays a critical role in determining the integration of dental implants with bone tissue. Femtosecond laser-texturing has emerged as a breakthrough technology offering excellent uniformity and reproducibility in implant surface features. However, when compared to state-of-the-art sandblasted and acid-etched surfaces, laser-textured surface designs typically underperform in terms of osseointegration. This study investigated the capacity of a bio-inspired femtosecond laser-textured surface design to enhance osseointegration compared to state-of-the-art sandblasted & acid-etched surfaces. Laser-texturing facilitates the production of an organized trabeculae-like microarchitecture with superimposed nano-scale laser-induced periodic surface structures on both 2D and 3D samples of titanium-zirconium-alloy. Following a boiling treatment to modify the surface chemistry, improving wettability to a contact angle of 10°, laser-textured surfaces enhance fibrin network formation when in contact with human whole blood, comparable to state-of-the-art surfaces. In vitro experiments demonstrate that laser-textured surfaces significantly outperform state-of-the-art surfaces with a 2.5-fold higher level of mineralization by bone progenitor cells after 28 days of culture. Furthermore, in vivo evaluations reveal superior biomechanical integration of laser-textured surfaces after 28 days of implantation. Notably, during abiological pull-out tests, laser-textured surfaces exhibit comparable performance, suggesting that the observed enhanced osseointegration is primarily driven by the biological response to the surface. This article is protected by copyright. All rights reserved

    Atomic Layer Deposition of a Film of Al<sub>2</sub>O<sub>3</sub> on Electrodeposited Copper Foams To Yield Highly Effective Oxygen Carriers for Chemical Looping Combustion-Based CO<sub>2</sub> Capture

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    A rapid electrochemical deposition protocol is reported to synthesize highly porous Cu foams serving as model oxygen carriers for chemical looping, a promising technology to reduce anthropogenic CO2 emission. To overcome the sintering-induced decay in the oxygen carrying capacity of unsupported Cu foams, Al2O3 films of different thicknesses (0.1–25 nm) are deposited onto the Cu foams via atomic layer deposition (ALD). An ALD-grown Al2O3 overcoat of 20 nm thickness (∼4 wt % Al2O3) is shown to be sufficient to ensure excellent redox cyclic stability. Al2O3-coated Cu foams exhibit a capacity retention of 96% over 10 redox cycles, outperforming their coprecipitated counterpart (equal Al2O3 content). The structural evolution of the stabilized foams is probed in detail and compared to benchmark materials to elucidate the stabilizing role of the Al2O3 overcoat. Upon heat treatment, the initially conformal Al2O3 overcoat induces a fragmentation of large Cu­(O) branches into small particles. After multiple redox cycles, the Al2O3 overcoat transforms into sub-micrometer-sized grains of aluminum-containing phases (δ-Al2O3, CuAl2O4, and CuAlO2) that are dispersed homogeneously within the CuO matrix. Finally, the diffusion of Cu through an Al2O3 layer upon heat treatment in an oxidizing atmosphere is probed in model thin films
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