Journal of Mechatronics, Electrical Power, and Vehicular Technology
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Geometrical and dimensional tolerance analysis for the radial flux type of permanent magnet generator design
No full textMechanical tolerance is something that should be carefully taken into consideration and cannot be avoided in a product for manufacturing and assembly needs, especially in the design stage, to avoid excessive dimensional and geometric deviations of the components made. This paper discusses how to determine and allocate dimensional and geometric tolerances in the design of a 10 kW, 500 rpm radial flux permanent magnet generator prototype components. The electrical and mechanical design results in the form of the detailed nominal dimensions of the generator components, and the allowable air gap range are used as input parameters for tolerance analysis. The values of tolerance allocation and re-allocation process are carried out by considering the capability of the production machine and the ease level of the manufacturing process. The tolerance stack-up analysis method based on the worst case (WC) scenario is used to determine the cumulative effect on the air gap distance due to the allocated tolerance and to ensure that the cumulative effect is acceptable so as to guarantee the generator's functionality. The calculations and simulations results show that with an air gap of 1 ± 0.2 mm, the maximum air gap value obtained is 1.1785 mm, and the minimum is 0.8 mm. The smallest tolerance value allocation is 1 µm on the shaft precisely on the FSBS/SRBS feature and the rotor on the RPMS feature. In addition, the manufacturing process required to achieve the smallest tolerance allocation value is grinding, lapping, and polishing processes
Experimental and model validation of photovoltaic-thermal (PVT) air collector: exergy analysis
No full textSolar energy is a renewable energy that can produce heat via a thermal system and generate electricity via a photovoltaic (PV) module. A photovoltaic-thermal (PVT) collector is a system that has a PV module combined with a thermal collector system. The PVT collector is a popular technology for harvesting solar energy. A PVT collector can generate both electrical and thermal energies simultaneously. The study aims to validate the PV and outlet temperature for various mass flow rates and solar radiation. To develop a predictive model, a steady-state energy analysis of a PVT air collector was performed. An energy balance equation was solved using the matrix inversion method. The theoretical model was developed and validated against the experimental results, which have a similar trend and are consistent with the experimental results. On the other hand, the validated model was used to study the performances of PVT air collectors using exergy analysis for the mass flow rate ranging from 0.007 kg/s to 0.07 kg/s and solar radiation ranging from 385 W/m2 to 820 W/m2. The result from the mathematical model was found to be consistent with the experimental data with an accuracy of about 95 %. The average PVT exergy efficiency was found to be 12.7 % and 12.0 % for the theoretical and experimental studies, respectively
Phosphate ion sensor fabrication based on conductive polymer polypyrrole film coatings in doped phosphate using thick film technology
No full textThis study describes the development of chemical sensors to detect polypyrrole (PPy) based phosphate sensors in doped di-ammonium hydrogen phosphate (DAP) with thick film technology (TFT). Manufacturing screen-printed carbon electrode (SPCE) with thick film uses alumina substrate provided a more portable, miniature, inexpensive, and reduced use of samples and reagents. Polymer polypyrrole and di-ammonium hydrogen phosphate as sensitive membranes are electrodeposition on carbon electrodes. Characterization has been conducted to see the electrode morphology in scanning electron microscopy (SEM) test, which showed that sensitive material particles were distributed evenly on the surface of the sample and spherical. The energy dispersive spectroscopy (EDS) experiment results showed the atomic composition respectively carbon 86.95 %, nitrogen 6.94 %, oxygen 5.9 %, and phosphate 0.21 %, which were exposed to the electrode. The performance test of electrodes with a phosphate standard solution has proceeded at a concentration between 5 to 100 mg/l, which is measured using the galvanostatic method. The voltage range was from 0.252 to 0.957 V with R2 at approximately 90.265 %. The results of sensor performance were concluded that the electrode was able to detect phosphate ions
Vision-based vanishing point detection of autonomous navigation of mobile robot for outdoor applications
No full textThe vision-based approach to mobile robot navigation is considered superior due to its affordability. This paper aims to design and construct an autonomous mobile robot with a vision-based system for outdoor navigation. This robot receives inputs from camera and ultrasonic sensor. The camera is used to detect vanishing points and obstacles from the road. The vanishing point is used to detect the heading of the road. Lines are extracted from the environment using a canny edge detector and Houghline Transforms from OpenCV to navigate the system. Then, removed lines are processed to locate the vanishing point and the road angle. A low pass filter is then applied to detect a vanishing point better. The robot is tested to run in several outdoor conditions such as asphalt roads and pedestrian roads to follow the detected vanishing point. By implementing a Simple Blob Detector from OpenCV and ultrasonic sensor module, the obstacle's position in front of the robot is detected. The test results show that the robot can avoid obstacles while following the heading of the road in outdoor environments. Vision-based vanishing point detection is successfully applied for outdoor applications of autonomous mobile robot navigation
Characteristics analysis of interior and inset type permanent magnet motors for electric vehicle applications
No full textPermanent magnet motors (PMMs) are widely used in electric vehicles because of their benefits. Based on the permanent magnet topologies on the rotor, PMMs are classified into three types: surface mounted PMM, inset PMM, and interior PMM. This paper discusses a comparison of the characteristics of interior and inset types of PMMs for electric vehicle applications. The study aims to find out the effect of the rotor construction on the magnetic characteristics, torque-speed characteristics, and cogging torque. Simulations were carried out analytically and numerically using the FEMM 4.2 software. The simulation results at the base speed show that the interior PMM generates a higher torque but with a lower rotation, namely 56.47 Nm and 3162 rpm, respectively, while the inset PMM produces higher rotation 4200 rpm but lower output torque of 46.01 Nm. However, with a higher saliency ratio, the interior PMM produces higher maximum torque and speed at both constant torque and field weakening regions than the PMM inset, which is 92.87 Nm and 6310 rpm, consecutively. In terms of cogging torque, the interior PMM raises it slightly higher (2.90 Nm) than the inset PMM (1.93 Nm). The results conclude that, in general, the interior PMM shows better performance in all studied regions and is preferable for electric vehicle applications
Bi-fluid cooling effect on electrical characteristics of flexible photovoltaic panel
No full textA photovoltaic (PV) system integrated with a bi-fluid cooling mechanism, which is known as photovoltaic thermal (PVT) system, was investigated. The electrical characteristics of flexible solar panel were evaluated for PV and PV with bi-fluid (air and water) cooling system. The integration of monocrystalline flexible solar panel into both systems was tested under a fixed solar radiation of 800 W/m2. A total of 0.04–0.10 kg/s of air flow was utilised in PV with cooling system with a fixed water mass flow rate of 0.025 kg/s. The efficiencies of flexible panel for PV and PV with cooling system were explored. For PV with bi-fluid flow, the highest obtained efficiency of module was 15.95% when 0.08 kg/s of air and 0.025 kg/s of water were allowed to flow through the cooling system. Compared with PV without cooling mechanism, the highest efficiency of module was 13.35% under same solar radiation. Current–voltage and power graphs were also plotted to present the electrical characteristics (current, voltage and power) generated by both systems
