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Digital innovations for the dairy industry
Inline, real-time sensors and robotics are 2 foundational technologies of Industry 4.0 (I4.0). As examples of innovation in this area, a studybased on inline sensors and another on collaborative robotics (Cobots)in the dairy industry is presented. Near-Infrared (NIR) spectroscopy isused to measure milk composition; however, it has not been used as aninline technique for measuring the protein content of milk protein concentrate (MPC). The NIR spectra of 120 MPC samples were collectedusing a Matrix-F FT-NIR spectrometer coupled with a 15-m fiber opticstransflectance probe (Bruker Optics, Germany). An optimized calibration model for protein was developed using the partial least square (PLS) method, based on selected spectral regions and data pre-processing. The
model had a prediction accuracy of R2 P = 0.95 and root mean square error of prediction = 0.12%. In robotics, a methodology was developed to evaluate the application of Cobots to simulate different human biomechanical movements used during the preparation of infant formula (IF). Three IF powders (control (CIF), sediment and flecking) with different reconstitution properties were evaluated using selected Cobot parameters, i.e., mixing motion (up and down, left to right, swirl or figure of 8 motion), for a specific time (5, 10 or 15 s). Parameters investigated include dissolved solids, sediment, and particle size distribution of the reconstituted samples. Means were compared using Tukey’s test and P-values less than < 0.05 were considered as statistically significant.
Results demonstrated that the ‘up and down’ shake motion used for 15 s to reconstitute CIF gave the highest percentage of dissolved solids (PDS) (85.3%) and the lowest sediment (0.8g; P < 0.001). In comparison, when the figure of 8 mix motion performed for 5 s was used to prepare the CIF powder, a lower PDS (71%) and higher sediment (10.2g; P <0.009) was obtained. The 2 digital technologies evaluated (inline NIR and cobots) illustrate the role of I4.0 in dairy processing in ensuring consistent final product quality
The distribution, type, popularity, size and availability of river-run gravel and crushed stone for use in land drainage systems and their suitability for mineral soils in Ireland
peer-reviewedThe performance of land drainage systems installed in mineral soils in Ireland is highly variable, and is dependent on, amongst other factors, the quality and suitability of the aggregate used. In Ireland, aggregate for land drainage systems is usually river-run gravel and crushed stone. This study classified the distribution, type, popularity, size and availability of aggregates for land drainage systems throughout Ireland and quantified their suitability for use in mineral soils. Eighty-six quarries were surveyed. Limestone and river-run gravel (80% of lithologies) are widespread throughout the country. The quarry aggregate sizes (“Q sizes”), reported by the quarries as either a single size, that is, “50 mm”, or a graded size, that is, 20–40 mm, were variable, changed across lithology and region and were, in most cases, larger than what is currently recommended. A particle size distribution analysis of 74 samples from 62 quarries showed that individual Q sizes increased in variability with increasing aggregate size. In some regions, the aggregate sold does not meet current national regulations, which specify an aggregate size ranging from 10 to 40 mm. The suitability of these aggregates for drainage in five soils of different textures was compared using three established design criteria. It was found that the aggregate in use is too large for heavy soil textures and is therefore unsuitable as drainage envelope material. Guidance for contractors, farmers and quarry owners will be required, and investment may be needed by quarries to produce aggregate that satisfies design criteria. An aggregate size, based on one or a combination of established aggregate design criteria, where an analysis of the soil texture is conducted and an appropriate aggregate is chosen based off its 15% passing size, is required
Tannin-rich extracts improve the performance of amidated pectin as an alternative microencapsulation matrix to alginate
peer-reviewedMicroencapsulation of tannin extracts through extrusion-gelation method was performed comparing two alternative encapsulation matrices: alginate and amidated pectin. The microstructure of the generated microbeads was studied, as well as their microencapsulation efficiency and release properties. Overall, pectin-based beads performed better than their alginate-based counterparts. This, combined with a greater incorporation of tannins in the feed formulations led to a higher tannin load in the final beads. The best microencapsulation efficiency was given by pectin microbeads loaded with 10% tannin extract (w/w), but the final tannin content could be further increased by adding a 20% (w/w) concentration of the extracts. During a 14-days storage, only a marginal loss of tannins was recorded for pectin-based microbeads. The results reveal that great potential exists in producing pectin-based microbeads in presence of tannins, which allow better loading capacities and improving structural properties, thanks to the interactions between the tannins and the amidated polysaccharide
A novel hybrid coagulation-constructed wetland system for the treatment of dairy wastewater
peer-reviewedConstructed wetlands (CWs) are a cost-effective and sustainable treatment technology that may be used on farms to treat dairy wastewater (DWW). However, CWs require a large area for optimal treatment and have poor long-term phosphorus removal. To overcome these limitations, this study uses a novel, pilot-scale coagulation-sedimentation process prior to loading CWs with DWW. This hybrid system, which was operated on an Irish farm over an entire milking season, performed well at higher hydraulic loading rates than conventional CWs, and obtained removal efficiencies ≥99 % for all measured water quality parameters (chemical oxygen demand, total nitrogen and phosphorus, total suspended solids and turbidity), which complied with EU directives concerning urban wastewater treatment. Overall, the hybrid coagulation-CW is a promising technology that requires a smaller area than conventional CWs and minimal operator input, and produces high effluent quality
Quantitative microbial risk assessment associated with ready-to-eat salads following the application of farmyard manure and slurry or anaerobic digestate to arable lands
peer-reviewedFarmyard manure and slurry (FYM&S) and anaerobic digestate are potentially valuable soil conditioners providing important nutrients for plant development and growth. However, these organic fertilisers may pose a microbial health risk to humans. A quantitative microbial risk assessment (QMRA) model was developed to investigate the potential human exposure to pathogens following the application of FYM&S and digestate to agricultural land. The farm-to-fork probabilistic model investigated the fate of microbial indicators (total coliforms and enterococci) and foodborne pathogens in the soil with potential contamination of ready-to-eat salads (RTEs) at the point of human consumption. The processes examined included pathogen inactivation during mesophilic anaerobic digestion (M-AD), post-AD pasteurisation, storage, dilution while spreading, decay in soil, post-harvest washing processes, and finally, the potential growth of the pathogen during refrigeration/storage at the retail level in the Irish context. The QMRA highlighted a very low annual probability of risk (Pannual) due to Clostridium perfringens, norovirus, and Salmonella Newport across all scenarios. Mycobacterium avium may result in a very high mean Pannual for the application of raw FYM&S, while Cryptosporidium parvum and pathogenic E. coli showed high Pannual, and Listeria monocytogenes displayed moderate Pannual for raw FYM&S application. The use of AD reduces this risk; however, pasteurisation reduces the Pannual to an even greater extent posing a very low risk. An overall sensitivity analysis revealed that mesophilic-AD's inactivation effect is the most sensitive parameter of the QMRA, followed by storage and the decay on the field (all negatively correlated to risk estimate). The information generated from this model can help to inform guidelines for policymakers on the maximum permissible indicator or pathogen contamination levels in the digestate. The QMRA can also provide the AD industry with a safety assessment of pathogenic organisms resulting from the digestion of FYM&S
The response to genetic merit for milk production in dairy cows differs by cow body weight
peer-reviewedAttention is increasing on both cow size and body weight (BW) as energy sinks and thus as contributors to differences in production efficiency among cows. What is not currently clear, however, is how cow BW affects the increase in yield per cow per unit increase in genetic merit for milk production. This void in knowledge was filled in the present study using BW data from 20,470 lactations on 16,980 Holstein-Friesian dairy cows stratified into 4 groups on BW adjusted for differences in parity, days in milk, and body condition score. Using linear mixed models that adjusted for nuisance factors, cow phenotypic milk production variables were regressed on estimates of parental average genetic merit for the respective trait within each stratum of BW defined within contemporary group; estimates of genetic merit were from the national genetic evaluations. Both the intercept and linear regression coefficients on genetic merit were compared across BW strata. The intercepts representing the mean phenotypic yield at a genetic merit of zero differed among BW strata; irrespective of yield trait, the least squares means yield per BW stratum increased numerically as cows got heavier, although not every stepwise increase in BW stratum was associated with significantly greater yield compared with the previous (lighter) stratum. Nonetheless, the yield of the cows in the lightest of the 4 strata was always less than that of the heaviest 2 strata; relative to the lightest stratum, cows in the heaviest BW stratum produced only 3 to 4% more yield. Furthermore, the association between phenotypic yield and its respective measures of genetic merit differed by BW stratum; the response to selection for each of the yield traits was 15 to 23% greater for the heaviest stratum of cows compared with their contemporaries in the lightest stratum. Although BW stratum was associated with mean fat and protein concentration after adjusting for differences in genetic merit for fat and protein concentration, the association did not differ by BW stratum for either fat or protein concentration. The effect of BW on efficiency should consider the association between BW and not only mean phenotypic yield at a given genetic merit, but also how the differences in yield diverge as genetic merit increases
Internal teat sealants alone or in combination with antibiotics at dry-off – the effect on udder health in dairy cows in five commercial herds
peer-reviewedIn the dairy industry, the dry period has been identified as an area for potential reduction in antibiotic use, as part of a one health approach to preserve antibiotic medicines for human health. The objective of this study was to assess the impact of dry cow treatment on somatic cell count (SCC), intramammary infection (IMI) and milk yield on five commercial Irish dairy herds. A total of 842 cows across five spring calving dairy herds with a monthly bulk tank SCC of < 200 000 cells/mL were recruited for this study. At dry-off, cows which had not exceeded 200 000 cells/mL in the previous lactation were assigned one of two dry-off treatments: internal teat seal (ITS) alone (Lo_TS) or antibiotic plus ITS (Lo_AB + TS). Cows which exceeded 200 000 cells/mL in the previous lactation were treated with antibiotic plus ITS and included in the analysis as a separate group (Hi_AB + TS). Test-day SCC and lactation milk yield records were provided by the herd owners. Quarter milk samples were collected at dry-off, after calving and at mid-lactation for bacteriological culture and quarter SCC analysis. Cow level SCC was available for 789 cows and was log-transformed for the purpose of analysis. Overall, the log SCC of the cows in the Lo_TS group was significantly higher than the cows in Lo_AB + TS group and not statistically different to the cows in the Hi_AB + TS group in the subsequent lactation. However, the response to treatment differed according to the herd studied; the log SCC of the cows in the Lo_TS group in Herds 3, 4 and 5 was not statistically different to the cows in Lo_AB + TS group, whereas in the other two herds, the log SCC was significantly higher in the Lo_TS when compared to the Lo_AB + TS group. There was a significant interaction between dry-off group and herds on SCC and odds of infection in the subsequent lactation. The results of this study suggest that the herd prevalence of IMI may be useful in decision-making regarding the treatment of cows with ITS alone at dry-off to mitigate its impact on udder health
Access time to pasture under wet soil conditions: Effects on productivity and profitability of pasture-based dairying
peer-reviewedA long grazing season improves the profitability of pasture-based dairy production. It can entail grazing under wet soil conditions and the risk of damaging swards. Housing cows either temporarily or completely while soil moisture is high can avoid damaging swards. An experiment with 4 grazing systems was conducted over 3 yr (Sep. 1, 2013, to Aug. 31, 2016). The purpose was to evaluate whether soil moisture measurements are an effective decision support to assess the risk of treading damage and effects on pasture productivity and dairy cow performance during wet soil conditions. Access time to pasture between February and December of each grazing season was dependent on volumetric soil moisture content (VSMC, m3/m3) measured each morning: Control = cows were housed at VSMC >0.5 and otherwise allowed 22 h/d access to pasture; S0.7 and otherwise allowed 22 h/d access to pasture; S7–6 = cows were housed at VSMC >0.7 and allowed 8 h/d access to pasture at VSMC between 0.7 and 0.6 and 22 h/d access at VSMC ≤0.6; S7–5 = cows were housed at VSMC >0.7 and allowed 8 h/d access to pasture at VSMC between 0.7 and 0.5 and 22 h/d access at VSMC ≤0.5. Cows with 8-h access per day received no other feeding when housed. All herds were compact spring-calving, with a mean calving date of Feb. 19. Mean stocking rate was 2.57 cows/ha. Measurements of VSMC provided an objective indicator for the risk of treading damage. Less time spent at pasture under wet soil conditions lowered treading damage but had no effect on annual pasture production (mean 14.8 t of organic matter/ha). Annual milk solids production per cow was lowest for the control herd (485 kg) and not different between the other systems (503 kg). Reducing treading damage to swards did not improve productivity or profitability of the grazing systems. Nevertheless, measuring soil moisture was a useful decision support for assessing the risk of treading damage when turning cows out to pasture
Brainy, Crazy, Supernatural, Clumsy and Normal: Five profiles of children's stereotypical and non-stereotypical perceptions of scientists in the Draw-A-Scientist-Test
peer-reviewedChildren's perceptions of scientists have traditionally been explored using the Draw-a-Scientist Test (DAST). However, the DAST method, whereby researchers analyse large numbers of children's drawings according to a checklist, is often criticised for not taking children's voices into account. In this study, to explore children's perceptions of scientists, children in four primary schools (N = 105) were asked to 'Draw a Scientist', then describe their drawings in an open-ended qualitative questionnaire. A subsample of 30 participants also participated in semi-structured interviews. Thematic analysis that was conducted on the collected data derived five different profiles of scientists described by children: 1) Brainy Scientist, 2) Crazy Scientist, 3) Supernatural Scientist, 4) Clumsy Scientist, and 5) Normal Scientist. These distinct profiles shift from the typical ‘stereotypical’ versus ‘non-stereotypical stance’ often presented, describing novel nuances within stereotypical profiles. This work highlights the importance of employing qualitative participatory research methods and incorporating children's voices. The article concludes with suggestions for several directions for future research
Gene co-expression networks contributing to reproductive development in Holstein-Friesian bull calves
peer-reviewedEnhanced early life nutrition stimulates the functionality of the hypothalamic-pituitary–testicular (HPT) biochemical signalling axis, resulting in precocious reproductive development in bull calves. Additionally, there is evidence that peptides and hormones produced within adipose tissue depots are also central in mediating the effect of metabolic status with reproductive development. The objective of this study was to undertake gene co-expression analyses on transcriptional data of the HPT and adipose tissues derived from bull calves fed contrasting planes of nutrition up to 18 weeks of life. The relationship between networks of co-expressed genes in each tissue dataset with calf phenotypic data was also assessed using a Pearson correlation analysis. Phenotypic data were related to metabolic status (systemic concentrations of insulin, leptin, adiponectin and IGF-1) reproductive development (systemic concentrations of testosterone, FSH and LH) and markers of testicular development (seminiferous tubule diameter, seminiferous tubule lumen score, spermatogenic cells and Sertoli cells). In the hypothalamus, gene co-expression networks involved in biochemical signalling processes related to gonadotropin-releasing hormone (GnRH) secretion were positively associated (P < 0.05) with systemic concentrations of IGF-1 and insulin. Similarly, a network of gene transcripts involved in GnRH signalling in the anterior pituitary was positively associated (P < 0.05) with systemic concentrations of LH. In the testes and adipose tissues, networks of co-expressed genes implicated in cholesterol and fatty acid biosynthesis were positively associated (P < 0.05) with lumen score, Sertoli cell number, and stage of spermatogenesis. Additionally, gene co-expression networks significantly associated (P < 0.05) with both metabolic and reproductive trait data were found to be enriched (P < 0.05) for biological pathways related to energy production, cellular growth and proliferation, GnRH signalling and cholesterol biosynthesis across multiple tissues examined. Results from this study highlight networks of co-expressed genes directly associated with markers of enhanced metabolic status and subsequent earlier reproductive development. Furthermore, genes involved in biological processes mentioned above may hold potential for informing genomic selection breeding programmes for the selection of calves capable of displaying earlier reproductive development as a consequence of enhanced dietary intake