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Technical challenges for the investigation of Microbiologically influenced corrosion under laboratory conditions across several sectors
No full textMicrobiologically influenced corrosion MIC occurs in different sectors, under various conditions and can significantly contribute to material degradation. The most convincing effect can be observed with sulphate-reducing bacteria (SRB). There are many stakeholders who do not need to be convinced of this as there is ample scientific evidence clearly showing that SRBs corrode metal.
However, many believe this is solely due to the produced H2S. Fewer people are aware that SRBs also have other mechanisms that can lead to corrosion, such as electrical MIC on metal (direct electron uptake from the metal used as electron donor). Despite this, many sectors or industries remain skeptical in several areas. When considering other classes or species, the skepticism increases even more. The reason is simple: microbiologist cannot consistently prove MIC on laboratory scale for all corrosive microorganisms. In contrast to materials sciences, where experiments can be narrowed down to a limited number of parameters, microbiology is too complex to simulate simply in the lab. Several factors are mandatory for the growth of microorganisms, consequently increasing the number of parameters. Even when making the system more complex, there are still unknown species in the field, whose growth conditions are not yet understood. We know via 16S rRNA analysis that the species is present, but that is all we know. If these samples are enriched in the lab, many species will not survive and their impact on the whole community cannot be investigated. Therefore, lab tests related to MIC works only for a certain number of microorganisms. This means the key-result for other disciplines are missing, and important numbers for calculating the lifespan of a material can only be provided with limited accuracy. This is neither satisfying nor useful for engineers, material scientist or similar
professionals, and it is understandable. However, MIC occurs, and we need to address it in our infrastructure or other important areas.
With this presentation, I aim to show the currently available techniques for testing on a laboratory scale. I will use SRBs and methanogenic archaea as examples to highlight the advantages and disadvantages of each method and point out where improvements are needed. The examples will be cross-sectoral and applicable to other sectors as well. This talk will highlight the currently existing challenges of testing MIC in the laboratory and may help generate creative solutions
Chamfer distance for non-linear registration of Triply Periodic Minimal Surface lattices
No full textWe present a 3D image registration technique for non-linear deformation estimation in Additive Manufacturing processes. The methodology involves comparing X-ray Computed Tomography (XCT) data with Computer Aided Design (CAD) models for Triply Periodic Minimal Surface (TPMS) lattices and employs the Chamfer distance to refine mesh non-linear deformations
Early hydration reactions of calcium sulfoaluminate cement in water and alkaline media
No full textThis study investigates the early hydration of calcium sulfoaluminate (CSA) cement in water (CSAH) and 2M NaOH (CSA2M), both with a liquid/solid ratio of 0.5. Hydration kinetics were assessed using in situ X-ray diffraction, isothermal conduction calorimetry, ultrasonic pulse velocity (UPV) and mechanical strength measurements. The results indicate that in the CSA2M system, the maximum heat release occurs earlier, and UPV measurements reveal a more rapid increase in mechanical stiffness (Figure 1a). The presence of alkalis accelerates the dissolution of ye’elimite and anhydrite, leading to a shorter induction period and faster precipitation of ettringite (Figure 1b-d). The phase refinement confirmed a higher dissolution rate of anhydrite in the alkaline environment, while the formation of ettringite stabilizes within 10 hours. Initial dissolution (0–40 min) increases ion concentration, followed by accelerated ettringite formation (0.6–2.5 h) with rising heat flow and UPV. A secondary acceleration (2.5–4.3 h) occurs only in CSAH. Deceleration (2.5–10 h) leads to further stabilization, with reactions proceeding at a slower rate. At 25 h, CSAH reached 58.3% ettringite and CSA2M 48.2%. These findings contribute to a deeper understanding of the early hydration mechanisms of CSA cement and the impact of alkalis on phase evolution
Numerical studies of process porosity suppression by magnetohydrodynamic technology during the laser beam welding of aluminum alloy
No full textMagnetohydrodynamic (MHD) technology is acknowledged as a promising method for mitigating the porosity defects in laser-welded joints of aluminum alloys. A transient 3D multi-physical numerical model of laser beam welding (LBW), coupled with the MHD and oscillating metal vapor plume model, is developed to study the suppression mechanisms of process porosity by an external magnetic field. The experimental results demonstrate that the porosity ratio is reduced by 93.5 % as the oscillating magnetic field is applied. This significant reduction confirms the effectiveness of the MHD technology in suppressing porosity defects. A downward time-averaged Lorentz force is induced in the weld pool, which affects the fluid flow pattern and the weld pool profile. The change of the flowing pattern in the weld pool by the magnetic field does not always have a positive effect on the porosity suppression. In addition, an analytical model shows that the bubble escape window is expanded by 62 % under the effect of the oscillating magnetic field. The additional upward velocity provided by the electromagnetic expulsive force on the bubbles and the change of weld pool profile are considered favorable factors in eliminating the porosity defects. The numerical and analytical model developed for analyzing the bubble escape window have been validated by experimental results
Structure and photophysics of RE ion doped gallium phosphofluoride glasses containing silver nanostructures: Effects of heat treatment and femtosecond direct laser writing.
No full textGallium fluoride phosphate glasses are interesting hosts for emissive rare-earth (RE) dopants. Despite featuring low refractive index, they present high energy radiation resistance and a wide optical transmission range (350 to 1700 nm) enabling observation of important RE3+ emissions in the visible to near-infrared spectral range. In a previous, NMR-based structural study of the system xGa(PO3)3–(40-x)GaF3–20BaF2–20ZnF2–20SrF2 (x = 5 - 25 mol%), we verified that the network structure of these glasses is dominated by P-O-Ga linkages with no P-O-P linkages and that Ga is mainly six-coordinated in a mixed fluoride/phosphate environment. For Eu3+ doped samples, the photophysical properties strongly suggest changes in the ion´s ligand distribution toward a fluoride-dominated environment at low P/F, which translates into improved radiative emissions. To extend the studies to other RE doped glasses, and glasses containing Ag nanostructures (and their influence on RE emission), we selected the composition 25Ga(PO3)3 – 20ZnF2 – 30BaF2 - (25 – x - y)SrF2 – xAgNO3 - yNdF3, where x = 0, 1, 3, 5, 10 mol% and y = 0 or 1 mol%. The glasses were synthesized through the conventional melt-quenching technique and fully characterized from the thermal, structural, and microstructural viewpoints. By appropriate heat-treatment, the presence of both Ag nanoclusters (Ag-NCs, < 10 nm) and larger nanoparticles was confirmed by TEM in agreement with the observation of broad emission bands in the visible spectrum. Excited state lifetime measurements evidence the presence of non-radiative energy transfer processes between the Ag species to Nd3+ ions but there is no direct evidence of plasmon enhancement effects. In samples singly doped with silver, direct laser writing experiments using a femtosecond laser were also performed which induced localized growth of Ag-NCs associated to a variation in the refractive index. Preliminary results indicate the potential of the DLW technique for tailoring optical glass properties
Thermomechanochemical Synthesis of Pimelic Acid Cocrystals
No full textMilling temperature is a critical factor in mechanochemistry, affecting the kinetics and outcomes of reactions. In the context of cocrystallization, the influence of milling temperature on the process has been investigated for cocrystal systems pyrazinamide:pimelic acid (PZA:PA) and 4,4'-bipyridine:pimelic acid (BPY:PA). By means of temperature-controlled milling, stabilization of metastable polymorph of PZA:PA was achieved, thereby decelerating the aging process of the polymorph. This was accomplished through controlled heated milling of PZA and PA. Furthermore, we have successfully synthesized all three BPY:PA polymorphs by mechanochemistry involving controlled cooled and heated milling. In previous studies, only the most stable polymorph was obtained by mechanochemistry
Mechanical analysis of cement-biochar composites using in-situ X-ray microtomography and digital volume correlation
No full textThis study addresses biochar as a potential carbon-sequestering filler in cement and examines its effect on mechanical properties using X-ray computed tomography (XCT) and digital volume correlation (DVC). DVC was reliably used to measure global displacement and has proven to be an effective method for correcting displacement data obtained from mechanical tests conducted without traditional instrumentation, such as extensometer. This made it possible to measure strain and Young’s modulus accurately. The results demonstrate that while 5 vol% biochar replacement had minimal effect on mechanical properties, a 25 vol% biochar replacement caused a 35 % reduction in Young’s modulus and 40 % reduction in the ultimate compressive strength. Additionally, DVC detected strain concentrations and predicted material failure locations even when cracks could not be quantified using XCT alone. Moreover, the study reveals that biochar particles, due to their sharp geometry, increase internal shear strain during uniaxial compression, unlike round phases such as pores
Toward sustainable and hydrogen compatible sealing materials
No full textAs sealing components, polymeric materials are used in a wide range of applications e.g. as O-rings and piston rings in high-pressure and/or cryogenic hydrogen. For these extreme demanding application, PTFE or PPS based materials are often used as high-performance polymer matrix. This project aims to provide a safe and sustainable sealing solutions for hydrogen applications. New materials with improved sustainability were investigated and compared with conventional grades. Tests were performed in hydrogen over a wide range of temperature and pressure (0.1 MPa to 40 MPa, and 100°C down to -150°C) at Kyushu University and BAM using a pin-on-disk apparatus in a continuous sliding motion. Polymer samples ran against 316L disk at 0.5 m/s and 3 MPa contact pressure. Based on the tribological results and surface analyses, promising candidates are suggested along with friction mechanisms in both high-pressure and low temperature hydrogen
Nanoscale Confinement Effects in Thin Films of Rigid-Backbone Polymers
No full textThin polymer films play a crucial role in modern technologies, with applications spanning flexible electronics, membranes, coatings, and nanodevices. Their reduced dimensions result in unique physical behavior, often deviating significantly from bulk properties due to confinement and interfacial effects. In this study, we investigate how nanoscale confinement and polymer–substrate interactions influence the structural and dynamic properties of supported thin films of two rigid-backbone polymers: poly(bisphenol A carbonate) (PBAC) and polysulfone (PSU). Emphasis was placed on the development of adsorbed interfacial layers, molecular mobility, and the glass transition behavior as functions of film thickness and thermal history. Using a multimodal experimental approach—including Atomic Force Microscopy (AFM), Broadband Dielectric Spectroscopy (BDS), Differential and Fast Scanning Calorimetry (DSC, FSC), and Ellipsometry—we characterized adsorption kinetics, desorption processes, and segmental dynamics across a wide range of thicknesses and annealing conditions. Special attention was given to the formation and growth regimes of the adsorbed polymer layers, including a newly observed pre-growth stage, and their effect on thermal and dielectric relaxation behavior. To probe dynamics in ultrathin films, two dielectric electrode configurations—crossed electrode capacitors and nanostructured electrodes—were employed, enabling measurements down to 10 nm and isolated adsorbed layer. This comprehensive analysis provides insight into how one-dimensional confinement and interfacial interactions modulate macromolecular behavior, which is critical for the design of functional nanostructured polymeric systems in advanced applications