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Float Current Analysis for Lithium-Ion Battery Aging: Insights into SEI Growth and Cathode Lithiation with EIS and ICP OES
This study investigates calendar-aging mechanisms in lithium-ion batteries, focusing on cathode lithiation due to decomposition of conductive salt and SEI growth, by correlating quantified float currents, capacity loss rates, and pulse resistances with changes in electrochemical impedance spectroscopy (EIS) spectra. Seven SamSung 25 R cells are aged at different float voltages with periodic EIS measurements at 30 °C. Using a pre-characterization cell, the internal processes via EIS are allocated across various states of charge and temperatures and GITT measurements are performed to derive scaling factors. GITT, float currents and capacity loss rate measurements at 30 °C enables the separation of SEI growth ISEI growth and cathode lithiation current ICL based on float current behavior across a temperature range of 5 °C to 50 °C. The distribution of relaxation times (DRT) method is employed to deconvolute overlapping electrochemical processes. EIS and DRT analyses showed significant changes in cathode charge transfer resistance and diffusion, confirming that cathode lithiation correlates substantially to elevated internal resistance at high cell voltages. The theory of ISEI growth and ICL is further supported using inductively coupled plasma atomic emission spectroscopy by quantifying elemental inventory changes and linking phosphorus release and lithium consumption to degradation mechanisms
Stresses between die and slug in blanking and their significance for slug pulling
The primary goal when manufacturing components in a blanking process is a high output to achieve good cost efficiency. Therefore, availability needs to be as high as possible. However, several process disturbances like slug pulling increase downtime and thus counteract this aim. Slug pulling is influenced by different forces that trigger the slug being pulled and those that hamper this effect. The predominating hampering force is friction between the slug and the die. Consequently, the influencing factors for this force have to be understood to reliably prevent slug pulling. In this publication, the influence of the die channel geometry on the occurring frictional forces and the part quality when blanking the non-alloy quality steel 1.0338 are investigated. Therefore, experiments with a variation of die channel geometry and punch diameter combined with force measurement are performed. Furthermore, a numeric simulation model based on the experimental results is used to investigate various die channels. The results enhance the knowledge about correlations between process parameters, slug properties, like slug deflection, and frictional forces and help to reliably prevent slug pulling