Robotic Systems and Applications
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Precision local anomaly positioning technology for large complex electromechanical systems
In recent years, Prognostics Health Management (PHM) technology has become an important reference technology in fields such as avionics and electromechanical systems due to its ability to reduce costs and achieve state based maintenance and autonomous support. However, with the operation of large and complex electromechanical systems (ES), the data generated gradually ages the status of components, and traditional PHM technology is difficult to solve the problem of electromechanical system components becoming more complex. Based on this, this study takes the hydraulic actuator cylinder as an example to construct a local component fault detection model. Firstly, fault data features are extracted using wavelet packet energy spectrum, and then a fault detection model is constructed based on support vector machine (SVM). In response to the shortcomings of SVM, a smooth support vector machine (SSVM) is proposed to replace SVM, and an improved crow search algorithm (ICSA) is used to improve SVM. Finally, an intelligent detection model for hydraulic actuator cylinder faults based on ICSA-SSVM was constructed based on the above algorithms. The experimental results show that the ICSA-SSVM model has the fastest Rate of convergence, among which, the positioning accuracy is 0.96, the fitting degree is 0.984, the fault detection accuracy is 99.16 %, the recall value is 94.52 %, and the AUC value is 0.986, all of which are better than the existing fault detection models. From this, it can be seen that the precise local anomaly localization technology for large-scale complex electromechanical systems based on the ICSA-SSVM algorithm proposed in this study can improve the efficiency and accuracy of fault detection, achieve accurate and intelligent detection of ES local anomalies, and have certain positive significance for the development of China’s industry
Transportation of hydrogen by main gas pipelines as a methane-hydrogen mixture
Due to the emergence of new technologies that make it possible to obtain hydrogen from associated petroleum gas, it has become necessary to store and transport it. As a solution to this problem, the possibility of hydrogen transportation as a methane-hydrogen mixture was considered, i.e. natural gas with a certain hydrogen content. The article considers the issues of methane-hydrogen mixture (MHM) transportation through existing main gas pipelines at various percentages of hydrogen to natural gas. As an example, the Urengoyskoye field was chosen, where it is possible to produce hydrogen from the associated gas of gas condensate fields, and a section of the Novopskovskiy corridor, through which it is possible to transport MHM. In the work, the influence of the hydrogen content in the methane-hydrogen mixture on the gas-dynamic characteristics of the pipeline, mainly on the pressure and throughput capacity of gas in the pipeline, as well as the influence of its content on the operating mode of the compressor station and the power of the gas turbine, when using MHM for the station's own needs, was studied. The obtained results show an insignificant effect of the hydrogen percentage in the mixture on the pressure and throughput of the gas pipeline, which is a weighty argument in favor of the possibility of transporting hydrogen through existing gas pipelines
Modern development of metamaterials for obtaining special electromagnetic, acoustic, mechanical and vibration-isolating properties
The article presents the history of the development of metamaterials, which begins with the development of metamaterials to obtain unique electromagnetic properties. The first ideas of such materials appeared in the XIX century. Such constructions make it possible to obtain a negative permittivity, and further the “invisibility effect”. The idea of creating a material with a given microstructure also makes it possible to obtain metamaterials with a negative Poisson’s ratio, acoustic metamaterials. Separately, it should be noted that such an approach makes it possible to obtain metamaterials with negative rigidity and vibration-isolating metamaterials. The article presents the author's design of a vibration-isolating metamaterial with quasi-zero stiffness. A demonstration prototype was made
Studying the impact of reservoir temperature, water salinity and CO2 dryness on CO2 injectivity during geological CO2 sequestration
Carbon capture and storage (CCS) is proved to be effective measure for reducing CO2 emissions. whilst the world still highly depends on the use of fossil fuel energy, this method is necessary for reaching the world’s 1.5 °C goal. Saline aquifers among all possible underground formations are most common targeted ones for CO2 storage due to their frequent presence, and large storage capacity. However, this storage option suffers from sufficient well injectivity to inject large volumes of CO2 at acceptable rates through a minimum number of wells. The injectivity impairment/reinforcement happens through mineral dissolution, fine particle movement, salt precipitation and hydrate formation (known so far). Each of these mechanisms will be more dominant in injectivity alteration at different distance from the injection point depending on reservoir pressure and temperature, formation water salinity, rock mineralogy, and flow rate of CO2 injection as well as its dryness. In this study we have chosen a commercial software Eclipse 300 together with an open-source code to investigate the impact of formation characteristics, CO2 -Brine-Rock interaction, pressure, temperature as well as injection rate on injectivity alteration. The goal for this work is to provide a workflow which can help predicting injectivity alteration using the existing tools. Simulation results show that permeability is affected severely by salt precipitation during CO2 injection. Combined static and dynamic parameter study demonstrate that the injection rate plays a crucial role in size and expansion of CO2 plume as well as growth rate of dry out zone length, amount of salt precipitation and length of equilibrium region. The higher the injection rate, the quicker activation of the capillary and gravity force which leads to drag more brine to near well-bore resulting in higher volume fraction of salt precipitation. However, low injection rate could result in smaller CO2 plume, shorter dry out zone and longer equilibrium region in term of distance from injection point. Thus, optimizing the injection rate regarding reservoir parameters i.e., temperature, pressure and in-situ salinity, will lead to higher storage capacity as well as well performance and maintenance
Six-DOF modular robotic arm bearing chatter suppression algorithm
Robotic arms are frequently utilized in contemporary industrial production since they offer great qualities like high precision and low mass. How to minimize robotic arm tremors in order to maximize their control effect has emerged as one of the most critical issues to be resolved with the continued development of industrial intelligence. The study uses a combination of PID control and an artificial fish swarm technique to optimize the parameters and confirm the simulation control effect based on the kinematic analysis of a six-degree-of-freedom (Six-DOF) modular robotic arm. The findings demonstrated that the suggested fusion approach converges to zero in 80 iterations and has a recall of 0.893 and 0.785 at an accuracy of 0.8 and 0.9, respectively. The robotic arm control system’s average control effect is 42.96 %, which is a respectable control performance. In the second and third studies, the fusion approach stabilized actuator end tremor suppression after 0.01 s and 0.0001 s, respectively. It shows that the technique can effectively suppress robotic arm bearing tremor and has high flexibility for robotic arm tremor suppression, which offers trustworthy technological support for improving the motion control system of industrial robots
Mechanism of time-delay feedback control of suspension damping with an annular vibration-absorbing structure
With the aim of enhancing both the ride comfort and the safety of the vehicle, we propose a new type of suspension with an annular vibration-absorbing structure, and establish a 3-DOF 1/4 vehicle model. The structure parameters and time-delay feedback control parameters are determined by particle swarm optimization algorithms, which take the root mean values of body acceleration, suspension dynamic deflection, and tire dynamic displacement as their optimization objectives. We analyze the stability of the suspension control system to ensure the stability of the time-delay control system through the Routh-Hurwitz stability criterion, characteristic root method, and stability switching method. Then, we compare and analyze the response characteristics of conventional suspension, new suspension without time-delay feedback control, and new suspension with time-delay feedback control under simple harmonic excitation and random excitation. The results show that the new suspension with time-delay feedback control has a significant damping effect on the body under the premise of ensuring the stability of the system
Experimental study and comparative analysis of pitting fault in spur gear system
This paper uses a dynamic six-degree-of-freedom model that considers torsional and lateral motions to predict the impact of pitting on vibration parameters in a spur gearbox for various operating speeds and torque loads. The study examines the dynamic characteristics of a gearbox with localized pitting damage on a single gear tooth using theoretical and experimental approaches. The research analyzes the forced vibrations of a single-stage spur gear system with pitting damage, which includes variations in mesh stiffness, damping, and gear error excitation, to identify symptoms of default. The equation of motion for the rotary gearbox system is established using the Lagrangian method in tandem with Short-Time Fourier Transform (STFT) and frequency-RPM map fault diagnosis. During real-time vibration monitoring, vibration signals are captured via accelerometers and processed in both the time and frequency domains using the LabVIEW data acquisition signal processing package to extract diagnostic information. The experimental findings demonstrate how vibration analysis combined with time-frequency processing can recognize machine conditions even in harsh operational conditions. Moreover, the experimental results indicate a significant similarity with the theoretical analysis and validate the effectiveness of the RPM frequency technique-based pitting detection method, which can be an asset in gear fault monitoring
Research on lightweight pedestrian detection based on improved YOLOv5
Aiming at the problems of low detection accuracy and the large size of the pedestrian detection algorithm, to improve the edge intelligent recognition capability of the terminal, this paper proposes a lightweight pedestrian detection scheme based on the improved YOLOv5. In this paper, the algorithm first takes the original YOLOv5 as the basic framework and uses the Ghost Bottleneck module to replace the C3 module in the original YOLOv5 network to reduce the number of parameters, eliminate redundant features, and obtain a more lightweight model. Then the attention mechanism CBAM module is added to improve the feature extraction capability and detection accuracy of the algorithm. After experimental verification, the improved lightweight YOLOv5 algorithm significantly reduces the model size and computational cost while guaranteeing accuracy, which is suitable for deployment in edge devices
Extraction and diagnosis of rolling bearing fault signals based on improved wavelet transform
As the continuous growth of the machinery industry, the importance of rolling bearings as key connecting parts in machinery movement is also increasing. However, the extraction and diagnosis of rolling bearing fault signals are difficult, and how to use modern transform analysis methods to raise the extraction efficiency and diagnostic accuracy becomes the focus. For this, a rolling bearing fault signal extraction and diagnosis model is designed based on empirical wavelet transform. The diagnostic model is optimized by using support vector machine and quantum genetic algorithm to design a rolling bearing fault signal extraction and diagnosis model based on improved empirical wavelet transform-support vector machine. The test results show that the research method can obtain four component signals showing different anomalies when generating time domain diagrams. Only five component peaks are generated and one group is extracted as output when generating component peaks. The abnormal amplitude of envelope spectrum basically reaches 0.40×10-6 or above. The judgment accuracy of component diagnosis reaches 98.12%. The above results show that the research method has better fault signal extraction ability and better diagnostic accuracy when performing fault signal diagnosis, which can provide new technical support for rolling bearing fault signal extraction and diagnosis
Genetic algorithm-based error correction algorithm for CNC turning machining of mechanical parts
This paper discusses how to improve the machining precision in the turning of slender shaft. The main cause of dimensional error in slender shaft machining is analyzed by establishing dimensional error model and using genetic algorithm to optimize cutting parameter selection. Based on this, the proportional-integral-differential control error compensation is proposed to reduce the error in the turning process of slender shaft. Through the simulation experiment, the machining size error of slender shaft under different cutting parameters is obtained. It is found that the increase of back blowing and feed rate will aggravate the dimensional error, while the increase of CS will reduce the dimensional error. The error after the proportional-integral-differential control error compensation is much smaller than that without the error compensation. The experimental results show that the method is reliable in reducing the errors in the turning of slender shaft, and can realize the machining mode with higher precision and efficiency. This is of great significance to the development of machinery manufacturing industry