Defence Science Journal
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High Temperature Resistant Coatings for Strategic Aero space Applications
The aerospace components operating in hot sections of aero-engines and combustors experience extreme environments. Typically, the components are subjected to high service temperatures exceeding 1100°C and oxidizing conditions. Protective coatings are essential for preventing oxidation-induced dimensional degradation of the components and enhancing their high temperature capability as well as durability. Defence Metallurgical Research Laboratory (DMRL) has developed a variety of metallic and ceramic thermal barrier coating (TBC) systems for Ni-base superalloys, and refractory Nb-alloys for strategic aerospace applications involving ultra-high temperatures and high flow velocities. These coatings have demonstrated significant effectiveness against thermal degradation at temperatures as high as 2000 °C during oxidation in static air as well as in dynamic conditions involving high flow velocities (Mach > 2). The present article provides an overview of the advanced oxidation resistant and thermal barrier coatings developed in DMRL. The effectiveness of the TBCs in preventing dimensional degradation of the metallic and composite substrate materials has been evaluated at the laboratory scale. The developed TBCs have the potential for use in aero-engines and propulsion systems of hypervelocity vehicles
Microstructural Evolution and Mechanical Properties Co relation of Cold rolled Ferritic Lightweight Steel with Increasing Carbon
The structure-properties relationship of cold-rolled and annealed Fe-7wt.%Al lightweight steels for varying carbon contents is explored in this work.Unlike Fe-Mn-Al-C based steels, which experienced processing issues, the hot-worked plates of the present steel were successfully cold-rolled to 2mm thick sheets. Various phases present in the steel for different carbon contents as predicted using the ThermoCalc programme are in line with the experimental findings. The basic alloy with 0.01C contains only a ferrite phase, however, the alloys with higher carbon content have a significant quantity of κ-carbide precipitates. The addition of carbon to Fe-7wt.%Al steel has improved its tensile strength significantly (438 to 828MPa). Tensile elongation, on the other hand, has decreased dramatically (26 to 12 percent) with increasing carbon content The reduction in ductility with increasing carbon is mainly ascribed to the increasing κ-carbide precipitates volume fraction with higher hardness, but not due to the environmental embrittlement as observed in case of higher Al containing steels
Design and Development of a Laser Warning Sensor Prototype for Airborne Application
Due to recent developments in high-energy laser systems, the laser is becoming one of the most potential choices in battlefield applications. Laser of a laser range finder used to find target distance may be of nanosecond pulse width and a single pulse may be sufficient to gather the instantaneous range information. A laser target designator is a similar laser with higher energy and with programmable pulse repetition frequencies5,7. Detection of such a specific battlefield laser radiation along with recognizing friend or foe is required for countermeasures. Designing a laser detection system that is capable of detecting such low-power level laser pulses of nanosecond pulse width at a long distance is a critical design and a challenging task. Again detecting a wide wavelength band that can start from 500 nm to around 1700 nm range using a single detector or device is also a challenging task. In this work, a sensor system is being designed and a prototype is developed to cover such a long band detection using a single detector for high-energy lasers. Also, in addition to detecting hostile code, the direction of an incoming laser beam is tried to incorporate into this sensor. The sensor can be utilized to detect unknown or non-friendly laser illumination from within a specific angular cone and distance
Surface Morphology and Exchange Bias Anisotropy Studies in Large Area Deposited Co2FeSi Ir50Mn50 Multi Layers For Spintronic Applications
Surface morphology and magnetic properties of ferromagnetic Heusler alloy Co2FeSi thin films and their multi-layers with anti-ferromagnetic Ir50Mn50, which find applications in spintronic devices were investigated. The sputtering process flow for large area deposition of thin films on 3 inch size thermally oxidized single crystal Si(100)/SiO2 substrates have been developed by optimizing the sputtering geometry and other process parameters. A uniform film composition, thickness, smooth surface, good crystallinity and magnetic properties have been achieved in the films over 3-inch size wafers. The isotropic magnetic properties such as saturation/remanent magnetizations, coercivity were achieved in Co2FeSi films deposited on 3-inch size Si(100)/SiO2 wafers with 15 nm Cr buffer layer. An exchange bias anisotropy has been established in Co2FeSi/IrMn multilayer by magnetic annealing process using in-house made magnetic annealing set up. A maximum exchange bias anisotropy field, Hex of 178 Oe and low coercivity, Hc of 85 Oe has been achieved in the Co2FeSi/IrMn multilayer stacks suitable for magnetic tunnel junctions for spintronic applications
Compact UWB Monopole Antenna with Tunable Dual Band Notched Characteristics for WiMAX and WLAN Applications
The present work shows a planar compact ultra-wideband (UWB) monopole antenna with controllable dualband-notch frequencies at 3.3 GHz for WiMAX and 5 GHz for WLAN. In the proposed antenna, the lower notchband (at a frequency of 3.3 GHz) is made by cutting a thin horizontal strip on top of the radiating patch. The uppernotch band (at a frequency of 5 GHz) is made by putting two narrow parasitic strips in the shape of an “I” oneither side of the radiating patch. The incorporation of three varactor diodes between the radiating patch and three metallic strips provides the flexibility of adjusting the notch frequencies. The notch band tunability between 3.15 GHz and 3.69 GHz and between 4.93 GHz and 5.59 GHz, respectively, is achieved by changing the bias voltageof the varactor diode between 0 V and 30 V. The gain and efficiency characteristics of the designed antenna alsoexhibit band rejection at the respective notch frequencies. The design principle is validated by fabricating andmeasuring a prototype of the proposed dual-band, notched UWB antenna. For three different bias voltages of thevaractor, the simulated and experimental findings are in reasonable agreement. The proposed works demonstratebetter-notch characteristics as compared with other reported works over the UWB rang
APSO based automated planning in Constructive Simulation
Constructive simulations are the applications used by the military for the training of their commanders in planning and analysis of various threats and Courses of Action. In the ‘analysis wargames’, there are need to automate many of the tasks of the commander which are carried out by subunit commanders on the ground. Deployment of defence units is one of such important decision making by commander. Deployments of units (and sub units) is dependent on multiple factors which needs to be satisfied/optimised for meeting the given objective of the unit. In this paper we have attempted to solve the multi criterion decision problem of optimal deployment of defence units in mountainous terrain using Particle Swarm Optimization(PSO) and Adaptive Particle Swarm Optimization(APSO). The algorithm has been tested with varied number of decision parameters and their weights using digital elevation and vector data of the terrain features. The auto deployment outcomes are found satisfactory. Our solution approach has potential in automated planning in constructive simulations.
 
Aerodynamic Investigation of Blended Wing Body Configuration
A blended wing body (BWB) configuration is an unconventional aircraft design in which the wing and fuselage are blended to form an aircraft. This design concept has inherent higher aerodynamic efficiency, environmental benefits and capacities. These advantages make the BWB configuration a feasible concept for commercial transport aircraft. In the present work, a 3-D BWB model is designed in SolidWorks and fabricated using a 3D printer. The numerical and experimental analyses are carried out with this BWB geometry. Aerodynamic characteristics and flow features obtained from the open-source CFD software OpenFOAM have been studied, analyzed, and compared with the wind tunnel results. Experimental and computational data compare well and the present BWB can operate at a high angle of attack. The coefficient of lift (CL) increases with AoA up to 45º. The CL starts decreasing beyond this AoA, and the present BWB geometry stalls at around AoA = 45º. The coefficient of drag (CD) increases with the increase in AoA due to the spreading of the separated region over the geometry. Lift/Drag (L/D) variation with AoA is also studied to find the optimum flight configuration of the present BWB geometry. Sectional pressure distribution at different spanwise locations, velocity contours, pathlines, surface limiting streamlines and tuft flow visualization are also presented to investigate the flow. The studies investigate the aerodynamics, flow field and optimal flight configuration for cruising a BWB geometry
Ballistic Efficacy of Carbide Free High Strength Nano Structured Bainitic Armour Steels
Carbide free nano-structured bainitic steels typically have strength more than 2.0 GPa and impact toughness of 7 J or less. Most of this class of steels have sluggish kinetics and takes 16-72 h for complete bainitic transformation. The present work discusses key perspectives in developing carbide free nano-structured bainitic steel having strength more than 2.0 GPa and toughness more than 15 J. Further, ballistic evaluation of newly developed carbide free nano-structured bainitic steels having strength more than 2.0 GPa and high toughness of 20 J was carried out to understand the adaptability of these steels in combat vehicle applications. A comparison is made between newly developed high strength and tough carbide free nano-structured bainitic steels with typical martensite based ARMOX 500 class of armour steels. The developed nano-structured bainite showed ballistic performance much superior to ARMOX 500 steel. Monolithic plates of bainite provide complete protection against 7.62 AP projectiles at an areal density of 120 kgm-2. The ballistic efficiency of monolithic plates was further enhanced by using perforated geometrical configurations
Deep Learning Techniques in Radar Emitter Identification
In the field of electronic warfare (EW), one of the crucial roles of electronic intelligence is the identification of radar signals. In an operational environment, it is very essential to identify radar emitters whether friend or foe so that appropriate radar countermeasures can be taken against them. With the electromagnetic environment becoming increasingly complex and the diversity of signal features, radar emitter identification with high recognition accuracy has become a significantly challenging task. Traditional radar identification methods have shown some limitations in this complex electromagnetic scenario. Several radar classification and identification methods based on artificial neural networks have emerged with the emergence of artificial neural networks, notably deep learning approaches. Machine learning and deep learning algorithms are now frequently utilized to extract various types of information from radar signals more accurately and robustly. This paper illustrates the use of Deep Neural Networks (DNN) in radar applications for emitter classification and identification. Since deep learning approaches are capable of accurately classifying complicated patterns in radar signals, they have demonstrated significant promise for identifying radar emitters. By offering a thorough literature analysis of deep learning-based methodologies, the study intends to assist researchers and practitioners in better understanding the application of deep learning techniques to challenges related to the classification and identification of radar emitters. The study demonstrates that DNN can be used successfully in applications for radar classification and identification.