Journal of Vibroengineering
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Rolling element bearing weak fault diagnosis based on spatial correlation and ALIFD
Vibration signals of rolling element bearings during operation are always very complex, random strongly and broadband. Adaptive Local Iterative Filtering Decomposition (ALIFD) can overcome the smoothness and adaptive flaws of Iterative Filtering Decomposition (IFD), but it is so susceptible to random noise that it’s less effective. Here, spatial correlation was proposed. Firstly, the signal was denoised by spatial correlation and decomposed into several modes by ALIFD. Finally, the envelope demodulation was analyzed to extract fault feature. The simulating signal analysis and bearing fault simulator show that this method can be available for separating different frequencies of bearing fault vibration signals
Investigation of dynamic properties of the microturbine with a maximum rotational speed of 120 krpm – predictions and experimental tests
Advances in the development of analysis and design methods for fluid-flow machines have enabled both their multi-criteria optimisation and miniaturisation. To decrease the size of such a machine whilst, at the same time, maintaining its output power level, the rotor’s rotational speed needs to be increased. It is the reason for serious difficulties with respect to the rotor dynamics and the selection of a bearing system. This article discusses the simulation analysis and experimental research carried out on a prototypical microturbine, designed for use in a domestic ORC (organic Rankine cycle) cogeneration system. During the design process, the basic assumption was to develop a turbomachine, whose dimensions would have been as small as possible and whose output electric power would have been about 1 kilowatt. A supersonic impulse turbine, with a nominal rotational speed of 100,000 rpm, was used in order to obtain high flow efficiency. The maximum speed of the rotor was determined at a level of 120,000 rpm. The article presents the results of analyses made at the design stage and preliminary results of the experimental research. The numerical simulations covered the bearing system optimisation and the rotor dynamics analysis. Next, based on the outcomes of these analyses, a decision was made to use non-conventional gas bearings which are fed by the low-boiling medium’s vapour that comes from the ORC system. Within the framework of the experimental research, the dynamic behaviour of the turbogenerator was examined in terms of the rotational speed and produced energy. The performed measurements are proof of very good dynamic properties of the tested machine and after the research was over it was concluded that there were absolutely no signs of wear of the turbogenerator’s subassemblies
On applicability of truncation method for damped axially moving string
In this paper, the detailed study of the transversal vibrations of a damped axially moving string is considered. Two end pulleys of the string are taken to be fixed and the initial conditions are assumed to be of general displacement field and the general velocity field. The axial speed of the string is considered to be sinusoidal, time-dependent and small compared to wave-velocity. A two timescales perturbation method with a combination of Fourier-sine series which fits the boundary conditions is employed in order to formulate the valid and uniform asymptotic approximations of the exact solutions for the equation. It is found that there are infinitely many values of frequency parameter Ω which cause the internal resonances in system. The fundamental resonant frequency, the non-resonant frequency and the detuning cases have been discussed and analyzed in detail. It has been found explicitly that the total mechanical energy of the infinite dimensional system decreases for two cases of the damping parameter, that is, for δ=2 and for δ>2. By truncation method it has been shown that the mode-amplitude response for first few modes is stable. So, Galerkin’s truncation method may be possible for these two cases of the parameter δ. But for case δ<2 the total mechanical energy of belt system is increasing exponentially. Therefore, it is evident that the Galerkin’s truncation method cannot be applied in order to obtain valid approximations on long timescales, that is, on timescales of O1/ε
An improved spectrum correlation time-frequency analysis method and its application in fault diagnosis of rolling element bearing
The spectrum correlation (SC) is an effective fault feature extraction method for rolling bearing which is based on second order cyclic statistic. However, the effectiveness of SC will be compromised greatly when the rolling bearing fault feature signal is interfered by noise. To solve the problem, the SC method is improved and the improved spectrum correlation (ISC) method is proposed in the paper, and the noise-resistance virtue of ISC compared with SC is verified through the accelerated fatigue and compound fault test of rolling element bearing. Besides, the vibration signal of fault rolling bearing takes on modulation phenomenon, and extracting the fault characteristic frequency (FCF) or cyclic modulation frequency (CMF) is enough for the purpose of fault diagnosis, and the modulation frequency is neglected usually. However, the extraction result of ISC is not intuitive enough because it extracts the FCF and modulation frequency with its harmonic synchronously. To improve the intuitive feature extraction effect of ISC, the ISC method is improved further in the paper and the integrated improved spectrum correlation (IISC) is proposed which would only extract the FCF or CMF, so much clear and better extraction effectiveness could be obtained by IISC method, and the effectiveness and better fault extraction results by applying IISC method on vibration data of rolling bearing accelerated fatigue and compound fault test are also presented
Baseline-free damage identification based on asymmetrical energy consumption
In order to solve the problem of obtaining accurate data for an intact beam, a baseline-free damage identification approach, based on the difference in the energy consumption of a beam, has been presented in this paper. An energy model was established in order to illustrate that the difference in the energy consumption is mainly due to the respiration effect of cracks, and that the energy consumption of a beam bending downward can be utilized as a replacement for the baseline data. Thus, the standard data and the comparative data can be separated from the measurement data. Based on this data, a statistical damage factor that can be used to locate and quantify the damage in a beam has been defined. Finally, an identification algorithm was established and has been experimentally verified for use with pre-damaged reinforced concrete beams. The experimental results have illustrated that the location and singularity of a singular point in the damage indicator sequence can locate the damage and quantify the severity of the damage in a beam, respectively
Modal parameter identification and finite element model updating of a long-span aqueduct structure based on ambient excitation
In this paper, PSV-500 laser vibration detector and 941B vibration pick-up are used to measure the ambient vibration of an actual aqueduct in China, and the peak picking method is used to identify the modal parameters of the aqueduct. The finite element model of the aqueduct is established, and a model updating method based on multi-objective optimization algorithm is proposed. Based on the sensitivity analysis, the parameters to be updated are selected. The model is updated by the fast non dominated sorting genetic algorithm, and the Pareto optimal solution set of the multi-objective optimization problem is obtained. The comparison between the measured and calculated results shows that the results of static displacement and modal parameters are in good agreement with the measured values. The result of the research shows that the static and dynamic finite element model updating method based on multi-objective optimization can achieve satisfactory results for long-span aqueduct structure, and the updated finite element model can accurately and comprehensively simulate the actual structure
Erratum: Experimental study on vibration characteristics of fluid-solid coupling cantilever thin aluminum plate
Numerical simulation and influence factors analysis for dynamic characteristics of squeeze film damper
To accurately and efficiently calculate the dynamic characteristics of squeeze film damper (SFD), the influences of different parameters on computational fluid dynamics simulation were analyzed. The simulation was verified by theoretical formula of SFD based on the short bearing and semi-oil film hypothesis considering the oil film inertia force. Numerical simulation results have shown that mesh stiffness value can guarantee the convergence without influence on results. The mesh sizes have obvious influence on simulation results, while the influence of circumferential mesh size is comparatively weak. When there are more than 200-time steps in a cycle or more than 2 cycles are selected, it will take more computation time but with less influence on results. When the length-diameter ratio of SFD is smaller, the numerical calculation results have a better agreement with the theoretical results. The research will provide a reference for the options of simulation parameters of SFD while taking into account both analysis precision and computer time
Mathematical model of complex control of the vibratory transportation and technological process
The vibratory transportation and technological process is a dynamically sensitive operation which includes physically different components: vibro-exciter, elastic system, working member (absolutely rigid or of finite rigidity) and various friable loads. Interaction of these components predetermines the behavior of the friable material on the surface of the working member (WM). At the same time, existing simple models or physical experiments cannot provide sufficient precision to adequately research the mentioned complex process. Therefore, it is necessary to develop a more precise mathematical model ensuring the study and revelation of the still hidden factors influencing the vibratory process. A new generalized dynamical spatial model of the loaded vibratory technologic machine (vibro-exciter, working member, load) developed on the basis of the systemic approach is presented in the work and a system of interconnected equations of movements of the constituent masses considering dynamical, geometrical and physical parameters, is obtained. The change of parameters is reflected on the variation of dynamical characteristics of the system that allows a thorough study of the technological process with the help of mathematical modeling. Using the presented model, it is possible to find the physical parameters and their combinations, realization of which will promote the improvement of the technological process. Some results of the modeling are presented. A new design of the vibro-exciter developed on the basis of the results of modeling is presented as well
Vibration damping of the anti-vibration platform intended for use in combination with audio/music devices
The article presents research on the damping properties of an anti-vibration platform (designed and manufactured by Stacore), which is intended for use in combination with high class audio devices. The platform comprises two parts that are capable of passive vibration damping. The design of this platform is unique and has been developed by applying several technical solutions in a combination not found on any other anti-vibration platform on the audio market. These solutions are described in the article. The first part of the platform is pneumatically operated and the second part uses ball bearings. The casing also fulfils the most important function – vibration damping. It is made of amorphous slate (known for its good vibration-damping properties) and includes a metal plate covered with a special visco-elastic layer that fulfils the role of binding material. The first part of the platform realises the pneumatic damping. It comprises four elastomer pneumatic springs, each with its own air tank. The air tanks are designed to operate at a maximum pressure of 5 bar. The second vibration-damping part of the platform is located above the first part (pneumatic) and consists of ball bearings, used for the isolation of transverse vibration, being relatively difficult to deal with pneumatic springs. The upper part consists of three bearings, each of which comprises of a polished, deep hardened steel racings and a ball made of tungsten carbide. The scientific literature describes many solutions enabling vibration damping, including many anti-vibration platforms. However, the literature lacks the descriptions of analyses conducted on anti-vibration platforms for audio devices. This article is a novelty in the literature as it concerns the experimental research aimed at verifying the vibration-damping capacity of the anti-vibration platform that can be used with audio devices owned by people who appreciate high-quality music. The article describes in detail the whole measurement procedure applied to the vibration damping platform. For research purposes, the anti-vibration platform was suspended on flexible ropes. At first, an electromagnetic vibration exciter was attached to the base on which the platform rested, and then the displacements of the upper and lower part of the platform were measured using laser sensors. Based on these signals, the vibration damping capability (transmissibility) of the platform was determined in two mutually perpendicular directions. In addition to the graph that shows the vibration damping capability of the anti-vibration platform, the signals of the applied force and displacements measured during the research are also presented in this article