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Steam Reforming of Low-Level Mixed Waste
Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies
Development of a Tritium Extruder for ITER Pellet Injection
As part of the International Thermonuclear Experimental Reactor (ITER) plasma fueling development program, Oak Ridge National Laboratory (ORNL) has fabricated a pellet injection system to test the mechanical and thermal properties of extruded tritium. Hydrogenic pellets will be used in ITER to sustain the fusion power in the plasma core and may be crucial in reducing first-wall tritium inventories by a process of "isotopic fueling" in which tritium-rich pellets fuel the burning plasma core and deuterium gas fuels the edge. This repeating single-stage pneumatic pellet injector, called the Tritium-Proof-of-Principle Phase II (TPOP-II) Pellet Injector, has a piston-driven mechanical extruder and is designed to extrude and accelerate hydrogenic pellets sized for the ITER device. The TPOP-II program has the following development goals: evaluate the feasibility of extruding tritium and deuterium-tritium (D-T) mixtures for use in future pellet injection systems; determine the mechanical and thermal properties of tritium and D-T extrusions; integrate, test, and evaluate the extruder in a repeating, single-stage light gas gun that is sized for the ITER application (pellet diameter -7 to 8 mm); evaluate options for recycling propellant and extruder exhaust gas; and evaluate operability and reliability of ITER prototypical fueling systems in an environment of significant tritium inventory that requires secondary and room containment systems. In tests with deuterium feed at ORNL, up to 13 pellets per extrusion have been extruded at rates up to 1 Hz and accelerated to speeds of 1.0 to 1.1 km/s, using hydrogen propellant gas at a supply pressure of 65 bar. Initially, deuterium pellets 7.5 mm in diameter and 11 mm in length were produced-the largest cryogenic pellets produced by the fusion program to date. These pellets represent about a 10% density perturbation to ITER. Subsequently, the extruder nozzle was modified to produce pellets that are almost 7.5-mm right circular cylinders. Tritium and D-T pellets have been produced in experiments at the Los Alamos National Laboratory Tritium Systems Test Assembly. About 38 g of tritium have been utilized in the experiment. The tritium was received in eight batches, six from product containers and two from the Isotope Separation System. Two types of runs were made: those in which the material was only extruded and those in which pellets were produced and fired with deuterium propellant. A total of 36 TZ runs and 28 D-T runs have been made. A total of 36 pure tritium runs and 28 D-T mixture runs were made. Extrusion experiments indicate that both T2 and D-T will require higher extrusion forces than D2 by about a factor of two
Treatment of Mixed Wastes via Fixed Bed Gasification
This report outlines the details of research performed under USDOE Cooperative Agreement DE-FC21-96MC33258 to evaluate the ChemChar hazardous waste system for the destruction of mixed wastes, defined as those that contain both RCRA-regulated haz- ardous constituents and radionuclides. The ChemChar gasification system uses a granular carbonaceous char matrix to immobilize wastes and feed them into the gasifier. In the gasifier wastes are subjected to high temperature reducing conditions, which destroy the organic constituents and immobilize radionuclides on the regenerated char. Only about 10 percent of the char is consumed on each pass through the gasifier, and the regenerated char can be used to treat additional wastes. When tested on a 4-inch diameter scale with a continuous feed unit as part of this research, the ChemChar gasification system was found to be effective in destroying RCRA surrogate organic wastes (chlorobenzene, dichloroben- zene, and napht.halene) while retaining on the char RCRA heavy metals (chromium, nickel, lead, and cadmium) as well as a fission product surrogate (cesium) and a plutonium surrogate (cerium). No generation of harmful byproducts was observed. This report describes the design and testing of the ChemChar gasification system and gives the operating procedures to be followed in using the system safely and effectively for mixed waste treatment
GASFLOW: A Computational Fluid Dynamics Code for Gases, Aerosols, and Combustion, Volume 2: User's Manual
Los Alamos National Laboratory (LANL) and Forschungszentrum Karlsruhe (FzK) are developing GASFLOW, a three-dimensional (3D) fluid dynamics field code as a best-estimate tool to characterize local phenomena within a flow field. Examples of 3D phenomena include circulation patterns; flow stratification; hydrogen distribution mixing and stratification; combustion and flame propagation; effects of noncondensable gas distribution on local condensation and evaporation; and aerosol entrainment, transport, and deposition. An analysis with GASFLOW will result in a prediction of the gas composition and discrete particle distribution in space and time throughout the facility and the resulting pressure and temperature loadings on the walls and internal structures with or without combustion. A major application of GASFLOW is for predicting the transport, mixing, and combustion of hydrogen and other gases in nuclear reactor containment and other facilities. It has been applied to situations involving transporting and distributing combustible gas mixtures. It has been used to study gas dynamic behavior in low-speed, buoyancy-driven flows, as well as sonic flows or diffusion dominated flows; and during chemically reacting flows, including deflagrations. The effects of controlling such mixtures by safety systems can be analyzed. The code version described in this manual is designated GASFLOW 2.1, which combines previous versions of the United States Nuclear Regulatory Commission code HMS (for Hydrogen Mixing Studies) and the Department of Energy and FzK versions of GASFLOW. The code was written in standard Fortran 90. This manual comprises three volumes. Volume I describes the governing physical equations and computational model. Volume II describes how to use the code to set up a model geometry, specify gas species and material properties, define initial and boundary conditions, and specify different outputs, especially graphical displays. Sample problems are included. Volume III contains some of the assessments performed by LANL and FzK
Task 3.0 - Advanced Power Systems Subtask 3.18 - Ash Behavior in Power Systems
Ash behavior in power systems can have a significant impact on the design and performance of advanced power systems. The Energy & Environmental Research Center (EERC) has focused significant effort on ash behavior in conventional power systems that can be applied to advanced power systems. This initiative focuses on filling gaps in the understanding of fundamental mechanisms of ash behavior that has relevance to commercial application and marketable products. This program develops methods and means to better understand and mitigate adverse coal ash behavior in power systems and can act to relieve the U.S. reliance on diminishing recoverable oil resources, especially those resources that are not domestically available and are fairly uncertain
Development of a Gas-Promoted Oil Agglomeration Process
The preliminary laboratory-scale development of a gas-promoted, oil agglomeration process for cleaning coal was carried out with scale model mixing systems in which aqueous suspensions of ultrafine coal particles were treated with a liquid hydrocarbon and a small amount of air. The resulting agglomerates were recovered by screening. During a batch agglomeration test the progress of agglomeration was monitored by observing changes in agitator torque in the case of concentrated suspensions or by observing changes in turbidity in the case of dilute suspensions. Dilute suspensions were employed for investigating the kinetics of agglomeration, whereas concentrated suspensions were used for determining parameters that characterize the process of agglomeration. A key parameter turned out to be the minimum time te required to produce compact spherical agglomerates. Other important parameters included the projected area mean particle diameter of the agglomerates recovered at the end of a test as well as the ash content and yield of agglomerates. Batch agglomeration tests were conducted with geometrically similar mixing tanks which ranged in volume from 0.346 to 11.07 liters. Each tank was enclosed to control the amount of air present. A variable speed agitator fitted with a six blade turbine impeller was used for agitation. Tests were conducted with moderately hydrophobic Pittsburgh No. 8 coal and with more hydrophobic Upper Freeport coal using either n-heptane, i-octane, or hexadecane as an agglomerant
Analysis of Potential Concerete Floor Decontamination Technologies
During the decontamination and decommissioning (D&D) activities to be conducted at the Femald Environmental Management Project (FEMP), contaminated concrete waste will be generated from the D&D of approximately 200 buildings and other structures [1]. The U.S. Department of Energy (DOE) owns the Fernald site. The site is a contractor-operated federal facility that produced high-purity uranium metal products for the DOE and its predecessor agency, the Atomic Energy Commission, from 1952 to 1989. Thorium being ores were also processed at FEMP, but on a smaller scale. Production activities ceased in 1989, and the production mission of the facility ended formally in 1991. FEMP was included on the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) National Priorities List in 1989. The current mission of the site is environmental restoration according to the requirements specified by CERCLA [1]. Decontamination and decommissioning activities require the treatment of concrete floors to segregate technetium-99 contaminated concrete from the remainder of the concrete. Many proven commercial stiace removal technologies are available. These processes vary in aggressiveness, stiety requirements, waste generation, capital requirements, and operating and maintenance costs
Reactivation of an Idle Lease to Increase Heavy Oil Recovery Through Application of Conventional Steam Drive Technology in a Low Dip Slope and Basin Reservoir in the Midway-Sunset Field, San Jaoquin Basin, California
A previously idle portion of the Midway-Sunset field, the ARCO Western Energy Pru Fee property, is being brought back into commercial production through tight integration of geologic characterization, geostatistical modeling, reservoir simulation, and petroleum engineering. This property, shut-in over a decade ago as economically marginal using conventional cyclic steaming methods, has a 200-300 foot thick oil column in the Monarch Sand. However, the sand lacks effective steam barriers and has a thick water-saturation zone above the oil-water contact. These factors require an innovative approach to steam flood production design that will balance optimal total oil production against economically viable steam-oil ratios and production rates. The methods used in the Class III demonstration are accessible to most operators in the Midway-Sunset field and could be used to revitalize properties with declining production of heavy oils throughout the region
Environmental Monitoring and the Gas Industry: Program Manager Handbook
This document has been developed for the nontechnical gas industry manager who has the responsibility for the development of waste or potentially contaminated soil and groundwater data or must make decisions based on such data for the management or remediation of these materials. It explores the pse of common analytical chemistry instrumentation and associated techniques for identification of environmentally hazardous materials. Sufficient detail is given to familiarize the nontechnical reader with the principles behind the operation of each technique. The scope and realm of the techniques and their constituent variations are portrayed through a discussion of crucial details and, where appropriate, the depiction of real-life data. It is the author's intention to provide an easily understood handbook for gas industry management. Techniques which determine the presence, composition, and quantification of gas industry wastes are discussed. Greater focus is given to traditional techniques which have been the mainstay of modem analytical benchwork. However, with the continual advancement of instrumental principles and design, several techniques have been included which are likely to receive greater attention in fiture considerations for waste-related detection. Definitions and concepts inherent to a thorough understanding of the principles common to analytical chemistry are discussed. It is also crucial that gas industry managers understand the effects of the various actions which take place before, during, and after the actual sampling step. When a series of sample collection, storage, and transport activities occur, new or inexperienced project managers may overlook or misunderstand the importance of the sequence. Each step has an impact on the final results of the measurement process; errors in judgment or decision making can be costly. Specific techniques and methodologies for the collection, storage, and transport of environmental media samples are not described or discussed in detail in thk handbook. However, the underlying philosophy regarding the importance of proper collection, storage, and transport practices, as well as pertinent references, are presented
Subtask 1.17 - Subcritical Water Extraction of Mercury From Soils and Sediments
The U.S. Environmental Protection Agency (EPA) "National Sediment Quality Survey" lists the top pollutants responsible for toxicity in watersheds as 1) PCBS (polychlorinated biphenyls), 2) mercury, and 3) other organics such as PAHs polycyclic aromatic hydrocarbons) and pesticides. In addition, these same pollutants are major contributors to chemical pollution on U.S. Department of Energy (DOE) and other contaminated sites (e.g., industrial sites and harbors). An ideal remediation method would allow cost-effective removal of both organic and mercury contamination using a single process. The Energy & Environmental Research Center (EERC) has demonstrated that controlling the temperature (and to a lesser extent, the pressure) of water can dramatically change its ability to extract organics and inorganic from matrices ranging from soils and sediments to waste sludges and coal. The dielectric constant of water can be changed from ca. 80 (a very polar solvent) to 374oC, pressure >221 atm). In addition, the process has been demonstrated to be particularly effective for samples containing very high levels of contaminants (e.g., parts per thousand). The EERC has also demonstrated that mercury can be extracted using supercritical water at much harsher conditions (400"C, and >300 atm). However, the removal of mercury from contaminated solids at the lower temperature and pressure conditions (e. g., 250"C, 50 atm) has not been investigated. If successful, this project will provide the basis for using hot/liquid water to extract both organic contaminants and mercury from contaminated solids in a single-step process