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    Analytical and Numerical Modelling of Shape Memory Alloy Negator Springs for Long-Stroke Constant-Force Actuators

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    Analytical and Numerical Modelling of Shape Memory Alloy Negator Springs for Long-Stroke Constant-Force Actuators PDF Andrea Spaggiari and Eugenio Dragoni SMASIS2012-7964 pp. 353-361; 9 pages doi: 10.1115/SMASIS2012-7964 This paper explores the merits of shape memory Negator springs as powering elements for solid state actuators. A Negator spring is a spiral spring made of strip of metal wound on the flat with an inherent curvature such that, in repose, each coil wraps tightly on its inner neighbour. The unique characteristic of Negator springs is the nearly-constant force needed to unwind the strip for very large, theoretically infinite deflections. Moreover the flat shape, having a high area over volume ratio, grants improved bandwidth compared to any solution with solid wires or helical springs. The SMA material is modelled as elastic in austenitic range while an exponential continuum law is used to describe the martensitic behaviour. The mathematical model of the mechanical behaviour of SMA Negator springs is provided and their performances as active elements in constant-force, long-stroke actuators are assessed. The SMA Negator spring is also simulated in a commercial finite element software, ABAQUS, and its mechanical behaviour is estimated through FE analyses. The analytical and the numerical prediction are in good agreement, both in martensitic and in austenitic range

    Magnetorheological elastomers characterization under shear loading up to failure: A magneto-mechanical multivariate analysis

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    This work analyses the shear behavior of magnetorheological elastomers (MRE), a class of smart materials which presents interesting magneto-mechanical properties. In order to determine the effect of several variables at a time, a design of experiment approach is adopted. A set of several samples of MRE was manufactured, by varying the weight fraction of ferromagnetic material inside the viscoelastic matrix and the isotropicity of the material, by adding an external magnetic field while the elastomeric matrix was still liquid. The mechanical behavior of each sample was analyzed by conducting cyclic tests at several shear rates, both with and without an external magnetic field. Moreover, in order to estimate the maximum shear stress, the specimens were loaded monotonically up to failure. Shear stiffness, maximum shear stress and specific dissipated energy were calculated on the basis of the experimental data. The results were analyzed using an Analysis of Variance (ANOVA) to assess the statistical influence of each variable. The experimental results highlighted a strong correlation between the weight fraction of ferromagnetic material in each sample and its mechanical behavior. Moreover, the dissipated energy of the MRE drops down when the magnetic field stiffens the behavior or the shear rate increases. The ultimate failure shear stress is strongly affected by the external magnetic field, increasing it by nearly 50%. The ANOVA on the results provides a simple phenomenological model is built for each output variable and it is compared with the experimental tests. These models produce a fast and fairly accurate prediction of each analyzed response of the MRE under various shear rates and applied magnetic fields

    Magneto-mechanical characterization of magnetorheological elastomers

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    This work analyses the properties and the magneto-mechanical characteristics of magnetorheological elastomers, a class of smart materials not yet broadly investigated. First, set of several samples of this material was manufactured, each one characterized by a different percentage of ferromagnetic material inside the viscoelastic matrix. The specimens were manufactured in order to create isotropic and anisotropic configurations, respectively, with randomly dispersed ferromagnetic particles or with an aligned distribution, obtained through and external magnetic field. Then, the mechanical behaviour of each sample was analysed by conducting a compression test, both with and without an external magnetic field. Moreover, a three-point bending test was also performed on the same specimens. Stiffness, deformation at maximum stress and specific energy dissipated were calculated based on the experimental data. The results were analysed considering the mechanical responses, and an analysis of variance was carried out in order to assess the statistical influence of each variable. The experimental results highlighted a strong correlation between the percentage of ferromagnetic material in each sample and its mechanical behaviour. The anisotropicity of the material, aligned in columnar structures, also affects the stiffness measured in the compression test, while the external magnetic field’s main contribution is to reduce the samples’ maximum deformation. Using analysis of variance results as guidelines, we built a simple phenomenological model which produces quite reliable predictions regarding the mechanical response of the magnetorheological elastomers under compressive stress

    Design and experimental validation of a novel magnetorheological damper with internal pressure control

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    In the present paper we investigated the behaviour of magnetorheological fluids (MRFs) under a hydrostatic pressure up to 40 bar. We designed, manufactured and tested a magnetorheological damper (MRD) with a novel architecture which provides the control of the internal pressure. The pressure was regulated by means of an additional apparatus connected to the damper that acts on the fluid volume. The MRD was tested under sinusoidal inputs and with several values of magnetic field and internal pressure. The results show that the new architecture is able to work without a volume compensator and bear high pressures. On the one hand, the influence of hydrostatic pressure on the yield stress of MRFs is not strong probably because the ferromagnetic particles cannot arrange themselves into thicker columns. On the other hand, the benefits of the pressure on the behaviour of the MRD are useful in terms of preventing cavitation

    R.A. Taylor Collection photograph, Spaggiari Duce and Co Dodgem car.

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    Christmas card sent by Spaggiari Duce and Co depicting Santa Claus on a Dodgem car

    Combined squeeze-shear properties of magnetorheological fluids: Effect of pressure

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    Several applications of magnetorheological (MR) fluids are nowadays present in the industrial world, however sometimes system requirements require better material properties. In technical literature an interesting previous work shows that MR fluids exhibit a pressure dependency called squeeze strengthen effect. Since a lot of MR fluid based devices are rotary devices, this paper investigates the behaviour of MR fluids under pressure when a rotation is applied to shear the fluid. The system is designed in order to apply both the magnetic field and the pressure following a Design of Experiment method. The experimental apparatus comprises a cylinder in which a piston is used both to apply the pressure and to apply a prescribed rotation. The magnetic circuit is designed to provide a nearly constant induction field in the MR fluid. The experimental apparatus measures torque as a function of the variables considered and the yield shear stress is computed. A statistical analysis of the results shows that there is a positive interaction between magnetic field and pressure, which enhance the MR fluid performances more than two times. Copyright © 2012 by ASME
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