1,720,963 research outputs found
Robust Automatic Identification of Microplastics in Environmental Samples Using FTIR Microscopy
No full textThe effect of fibreboard (MDF) disintegration technique on wood polymer composites (WPC) produced with recovered wood particles
No full textSurface Preparation and Treatment for Large-Scale 3D-Printed Composite Tooling Coating Adhesion
No full textRecent advances in large-scale thermoplastic additive manufacturing (AM), using fused deposition modelling (FDM), have shown that the technology can effectively produce large aerospace tools with common feed stocks, costing 2.3 /kg) than the filament feedstocks for desktop 3D printers (20–50 $/kg). Additionally, large-scale AM machines have a higher material throughput on the order of 50 kg/h. This enables the cost-efficient tool production for several industries. Large-scale 3D-printed tooling will be computerized numerical control (CNC)-machined and -coated, to provide a surface suitable for demolding the composite parts. This paper outlines research undertaken to review and improve the adhesion of the coating systems to large, low-cost AM composite tooling, for marine or infrastructure composite applications. Lower cost tooling systems typically have a lower dimensional accuracy and thermal operating requirements than might be required for aerospace tooling. As such, they can use lower cost commodity grade thermoplastics. The polymer systems explored in the study included polypropylene (PP), styrene-maleic anhydride (SMA), and polylactic acid (PLA). Bio-based filler materials were used to reduce cost and increase the strength and stiffness of the material. Fillers used in the study included wood flour, at 30% by weight and spray-dried cellulose nano-fibrils, at 20% by weight. Applicable adhesion of the coating was achieved with PP, after surface treatment, and untreated SMA and PLA showed desirable coating adhesion results. PLA wood-filled composites offered the best properties for the desired application and, furthermore, they have environment-friendly advantages
Surface Activation of Polylactic Acid-Based Wood-Plastic Composite by Atmospheric Pressure Plasma Treatment
No full textWood-plastic composite (WPC) based on a polylactic acid (PLA) matrix is a promising material since it is biobased, degradable, sustainable, and 3D printable. However, due to its coloring, visible layers after 3D-printing, and small build volumes of these printers, a coating or gluing of parts might be required. This study investigates the influence of a dielectric barrier discharge (DBD) plasma treatment of PLA-based WPC to activate the surface and improve, e.g., coating capabilities. X-ray photoelectron spectroscopy (XPS) measurements showed the oxidation of the surface due to the formation of carbonyl and carboxyl groups. Laser scanning microscopy revealed a surface roughening after the treatment. Contact angles of water and diiodomethane decreased significantly after the plasma treatment and the consecutively calculated surface free energy increased. Finally, two practical adhesion tests revealed an improvement of the applied acrylic dispersion coating’s adhesion to the WPC surface: The assigned cross-cut class improved, and the pull-off strength increased from 1.4 to 2.3 N/mm2
Plasma Treatment of Polypropylene-Based Wood–Plastic Composites (WPC): Influences of Working Gas
No full textIn this study, a polypropylene (PP)-based wood–plastic composite with maleic anhydride-grafted polypropylene (MAPP) as a coupling agent and a wood content of 60% was extruded and specimens were injection molded. The samples were plasma treated utilizing a dielectric barrier discharge (DBD) setup with three different working gases: Ar/O2 (90%/10%), Ar/N2 (90%/10%), and synthetic air. This process aims to improve the coating and gluing properties of the otherwise challenging apolar surface of PP based wood–plastic composites (WPC). Chemical analysis with X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FTIR) showed the formation of oxygen-based functional groups on the surface, independently from the working gas used for the treatment. Laser scanning microscopy (LSM) examined the surface roughness and revealed that the two argon-containing working gases roughened the surface more than synthetic air. However, the contact angle for water was reduced significantly after treatment, revealing measurement artifacts for water and diiodomethane due to the severe changes in surface morphology. The adhesion of acrylic dispersion coating was significantly increased, resulting in a pull-off strength of approximately 4 N/mm2, and cross-cut tests assigned the best adhesion class (0), on a scale from 0 to 5, after plasma treatment with any working gas
Atmospheric Pressure Plasma Coating of Wood and MDF with Polyester Powder
No full textIn this study, polyester powder based on iso- and teraphthalic acid was deposited with an atmospheric plasma jet. The powder was fed into the effluent plasma zone and deposited on European beech wood (Fagus sylvatica L.), Grand fir (Abies grandis Lindl.) and medium density fiberboard (MDF). The substrates were annealed subsequent to the coating process. To exclude decomposition of the polyester layers by the plasma treatment, the surface chemistry of the layers has been examined by X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FTIR) and compared with the polyester powder reference. Furthermore, topographical investigations were carried out using laser scanning microscopy (LSM). Adhesive strength of the layers was evaluated by dolly test and gloss measurements with a goniophotometer. The deposited layers showed no chemical changes compared to the reference. The adhesive strength of the layer met practical requirements of >1 MPa. It was demonstrated that the deposition of a macroscopic layer is possible without a pretreatment or the usage of additives. Therefore this coating process by atmospheric pressure plasma for wood and wood based materials could represent an environmental-friendly alternative to conventional coating methods
Utilization of Recycled Material Sources for Wood-Polypropylene Composites: Effect on Internal Composite Structure, Particle Characteristics and Physico-Mechanical Properties
No full textIn this study, various wood material sources were used for the manufacture of wood-polymer composites (WPC). The materials were categorised as virgin wood particles (VWP), reprocessed WPC particles (RWP) and recycled thermoset composite particles (RCP) and derived from two virgin wood sources, three-layer particleboards, medium-density fibreboards (MDF) boards, or two different wood/polypropylene composites. All produced wood-polypropylene compounds contained 60% wood material and were manufactured using a co-rotating extruder. Malleated polypropylene was used as a coupling agent. Specimens were injection moulded and subsequently tested for their physico-mechanical properties. To characterize particles before and after processing, dynamic image analysis (DIA) measurement were performed. Additionally, X-ray micro-computed tomography (XµCT) was used to characterize the internal structure of the composites and to verify the obtained particle’s characteristics. It was found that length and aspect ratio of particles were remarkably different before and after processing (loss in length of 15⁻70% and aspect ratio of 10⁻40%). Moreover, there were notably differences between the particle sources (RCP retained the highest length and aspect ratio values, followed by VWP and RWP). The results suggest that increased aspect ratios can indeed significantly improve mechanical properties (up to 300% increase in impact bending strength and 75% increase in tensile strength, comparing WPC based either on virgin spruce or MDF material). This phenomenon is suggested to be partially superimposed by improved dispersion of particles, which is expected due to lower variance and increased mechanical properties of RWP composites. However, no notable alterations were observed for composite density. Reprocessed WPC and, particularly, RCP material have proved to be an appealing raw material substitute for the manufacturing of wood⁻polymer composites
Wood Protection through Plasma Powder Deposition—An Alternative Coating Process
No full textIn contrast to conventional coating processes such as varnishing, plasma powder deposition by means of an atmospheric pressure plasma jet on wood is not yet widely used. A key advantage of this process is that volatile organic compounds and organic solvents are avoided. In the present work, European beech (Fagus sylvatica L.) and pine sapwood (Pinus sylvestris L.) were coated with polymer (polyester), metal (aluminum coated silver) or metal oxide (bismuth oxide) particles. Furthermore, a layer system consisting of polyester and metal or metal oxide was investigated. The layer thickness and topography were analyzed with a laser scanning microscope and scanning electron microscope, revealing thicknesses of 2–22 µm depending on the coating material. In general, the chemical composition of the layers was determined using X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy measurements. The coatings consisting of metal and metal oxide showed a band gap and plasmon resonance in the range of 540 and 450 nm. Through this absorption, the wood may be protected against ultraviolet (UV) radiation. In the water uptake and release tests, the polyester layers exhibited a reduction of water vapor absorption after 24 h in 100% relative humidity (RH) by 53%–66%, whereas the pure metal oxide layers indicated the best desorption performance. The combination of metal oxide and polyester in the one-layer system combines the protection properties of the single coatings against water vapor and UV radiation
Surface modification of basalt used for reinforcement of wood-based panels
No full textFunder:
http://dx.doi.org/10.13039/501100001866
Fonds National de la Recherche LuxembourgFunder:
http://dx.doi.org/10.13039/501100010812
Fachagentur Nachwachsende Rohstoffe e
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