432 research outputs found

    Further experimental investigation of motored engine friction using shunt pipe method

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    Mechanical friction is a significant power dissipater in the internal combustion engine. In the effort of designing more efficient and less pollutant engines, friction reduction is certainly on the agenda to be investigated. Such investigation cannot be possible without an accurate measurement of the same quantity. This publication regards a continued study on the mechanical friction determination in an internal combustion engine using the Pressurised Motoring Method. In this work, the friction mean effective pressure of a four-cylinder compression ignition engine was investigated with varying engine speed and manifold pressurisation, using a dedicated high precision sensor for the correct determination of the cylinder Top Dead Centre position. Two different measurement sessions were carried out; in the first, air was employed as pressurisation medium, testing 32 different setpoints; in the second, instead, with the aim to test the effect of the variation of thermochemical properties of fluids on the thermodynamic loss angle, Argon was used in place of air in 18 different setpoints. In the motored condition it is widely accepted that the brake torque is a measure of the losses of the engine and therefore has to be supplied by the driver, in our case the AC motor. The 2000 rpm region was explored with the aim to investigate the high motoring brake torque observed in a previous work from the same authors [1]. An investigation of the volumetric efficiency effect on motoring brake torque is also presented in the paper. Values of IMEP, BMEP, FMEP, peak in-cylinder pressure, loss angle and other parameters are given. The loss angle measured at each setpoint using the TDC sensor is compared with the loss angle evaluated by the use of two thermodynamic methods developed by Stas' [2] and Pipitone [3]

    A New Simple Function for Combustion and Cyclic Variation Modeling in Supercharged Spark Ignition Engines

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    Research in the field of Internal Combustion (IC) engines focuses on the drastic reduction of both pollutant and greenhouse gas emissions. A promising alternative to gasoline and diesel fuel is represented by the use of gaseous fuels, above all green hydrogen but also Natural Gas (NG). In previous works, the authors investigated the performance, efficiency, and emissions of a supercharged Spark Ignition (SI) engine fueled with mixtures of gasoline and natural gas; a detailed research involving the combustion process of this kind of fuel mixture has been previously performed and a lot of experimental data have been collected. Combustion modeling is a fundamental tool in the design and optimization process of an IC engine. A simple way to simulate the combustion evolution is to implement a mathematical function that reproduces the mass fraction burned (MFB) profile; the most used for this purpose is the Wiebe function. In a previous work, the authors proposed an innovative mathematical model, the Hill function, that allowed a better interpolation of experimental MFB profiles when compared to the Wiebe function. In the research work presented here, both the traditional Wiebe and the innovative Hill function have been calibrated using experimental MFB profiles obtained from a supercharged SI engine fueled with mixtures of gasoline and natural gas in different proportions; the two calibrated functions have been implemented in a zero-dimensional (0-D) SI engine model and compared in terms of both Indicated Mean Effective Pressure (IMEP) and cyclic pressure variation prediction reliability. It was found that the Hill function allows a better IMEP prediction for all the operating conditions tested (several engine speeds, supercharging pressures, and fuel mixtures), with a maximum prediction error of 2.7% compared to 4.3% of the Wiebe function. A further analysis was also performed regarding the cyclic pressure variation that affects all the IC engines during combustion and may lead to irregular engine operation; in this case, the Hill function proved to better predict the cyclic pressure variation with respect to the Wiebe function

    A Comprehensive Model for the Auto-Ignition Prediction in Spark Ignition Engines Fueled With Mixtures of Gasoline and Methane-Based Fuel

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    The introduction of natural gas (NG) in the road transport market is proceeding through bifuel vehicles, which, endowed of a double-injection system, can run either with gasoline or with NG. A third possibility is the simultaneous combustion of NG and gasoline, called double-fuel (DF) combustion: the addition of methane to gasoline allows to run the engine with stoichiometric air even at full load, without knocking phenomena, increasing engine efficiency of about 26% and cutting pollutant emissions by 90%. The introduction of DF combustion into series production vehicles requires, however, proper engine calibration (i.e., determination of DF injection and spark timing maps), a process which is drastically shortened by the use of computer simulations (with a 0D two zone approach for in-cylinder processes). An original knock onset prediction model is here proposed to be employed in zero-dimensional simulations for knock-safe performances optimization of engines fueled by gasoline-NG mixtures or gasoline-methane mixtures. The model takes into account the negative temperature coefficient (NTC) behavior of fuels and has been calibrated using a considerable amount of knocking in-cylinder pressure cycles acquired on a Cooperative Fuel Research (CFR) engine widely varying compression ratio (CR), inlet temperature, spark advance (SA), and fuel mixture composition, thus giving the model a general validity for the simulation of naturally aspirated or supercharged engines. As a result, the auto-ignition onset is predicted with maximum and mean error of 4.5 and 1.4 crank angle degrees (CAD), respectively, which is a negligible quantity from an engine control standpoint

    La combustione HCCI mediante miscele di gas naturale e benzina: una prima esperienza sperimentale

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    Si presentano in questo articolo i risultati di una sperimentazione volta a valutare la possibilità di effettuare una combustione HCCI (Homogeneous Charge Compression Ignition) stabile mediante l’impiego di miscele di gas naturale (GN) e benzina. La combustione HCCI ha ottime prerogative di basso impatto ambientale, ma la sua realizzazione pone qualche problema di stabilità al variare delle condizioni di carico richieste al motore: lo studio condotto mostra come l’impiego di miscele di GN e benzina, la cui composizione permette di variarne la resistenza all’autoaccensione, consente di ampliare il campo di funzionamento stabile della combustione HCCI.In the last decade the HCCI combustion has been widely studied for its good prerogative of low pollutant emissions and high efficiency. Its main drawback is represented by the running instability related to the engine load variation. The results exposed in this experimental study show how the use of natural gas-gasoline mixtures, whose auto-ignition characteristic may be easily varied by changing the proportion between the two fuels, allows to obtain stable HCCI combustions in a wide range of engine load

    An Effective Method to Model the Combustion Process in Spark Ignition Engines

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    A numerical simulation is a fundamental tool in the design and optimization procedure of an Internal Combustion (IC) engine; since combustion is the process that mostly influences the engine performance, efficiency and emissions, an effective combustion submodel is fundamental. A simple, nonpredictive way to simulate the combustion evolution is to implement a mathematical function that reproduces the mass fraction burned (MFB) profile that is characterized by a sigmoidal trend; the most used for this purpose is the Wiebe function. In this article the authors propose a different mathematical model, a Dose-Response (DR) type function that shows some benefits when compared to the Wiebe function, in particular, a better interpolation of experimental MFB profiles in which the combustion extinction phase represents a large fraction of the whole combustion duration; this happens, for example, in Spark Ignition (SI) engines with a noncentral location of the spark plug, which produces an asymmetric combustion propagation and, in turn, an asymmetric derivative of the experimental MFB profile. In this article both the traditional Wiebe and the proposed DR function have been calibrated by means of experimental MFB profiles obtained from a supercharged SI engine fueled with natural gas; the two calibrated functions have been implemented in a zero-dimensional (0-D) SI engine model and compared in terms of Indicated Mean Effective Pressure (IMEP) prediction reliability. The proposed DR function allowed both a better MFB profile interpolation and a better IMEP prediction for all the operating conditions tested (different engine speed and supercharging pressure), with a maximum prediction error of 2.1% compared with 2.9% of the Wiebe function

    A New Simple Friction Model for S. I. Engine

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    Internal combustion engine modeling is nowadays a widely employed tool for modern engine development. Zero and mono dimensional models of the intake and exhaust systems, combined with multi-zone combustion models, proved to be reliable enough for the accurate evaluation of in-cylinder pressure, which in turn allow the estimation of the engine performance in terms of indicated mean effective pressure (IMEP). In order to evaluate the net engine output, both the torque dissipation due to friction and the energy drawn by accessories must be taken into consideration, hence a model for the friction mean effective pressure (FMEP) evaluation is needed. One of the most used models accounts for engine speed dependent friction by means of a quadratic law, while the effect of engine load (i.e. the thrust that the gas exercises on the piston surface) is considered by means of a linear dependence from the maximum in-cylinder pressure: hence the model requires the calibration of four constants by means of experimental data. The author, on the basis of data acquired during an extensive experimental campaign carried out on the engine test bed, found this model to give an unsatisfying prediction, above all for retarded pressure cycles (i.e. with peak pressure positions higher than 20 crank angle degrees after top dead centre): hence, by means of analysis performed using these experimental data, the author arrived at a new formulation of the friction model, which substantially take into account the effect of engine load by means of the Location of Pressure Peak (LPP). The new model, once calibrated, proved to be effectively more accurate in the prediction of the FMEP than the Chen-Flynn model

    A COMPARISON BETWEEN COMBUSTION PHASE INDICATORS FOR OPTIMAL SPARK TIMING

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    The closed-loop control of internal combustion engine spark timing may be accomplished by means of a combustion phase indicator i.e., a parameter derived from in-cylinder pressure analysis, whose variation is mainly referable to combustion phase shift and assumes a fixed reference value under optimal spark timing operation. The aim of the present work is a comparison between different combustion phase indicators, focusing on the performance attainable by a feedback spark timing control, which uses the indicator as pilot variable. An extensive experimental investigation has been carried out, verifying the relationship between indicators' optimal values and the main engine running parameters: engine speed, load, and mixture strength. Moreover assessment on the effect of the most common pressure measurement problems (which are mainly related to pressure referencing, sampling resolution, top dead center determination, and cycle-by-cycle variations) on the indicators' values and on the performance attainable by the spark timing control is included. The results of the comparison point out two indicators as the most suitable: the location of pressure peak and the location of maximum heat release rate. The latter, not available in literature, has been introduced by the author as an alternative to the 50% of mass fraction burned

    Spark ignition feedback control by means of combustion phase indicators on steady and transient operation

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    In order to reduce fuel cost and CO2 emissions, modern spark ignition (SI) engines need to lower as much as possible fuel consumption. A crucial factor for efficiency improvement is represented by the combustion phase, which in an SI engine is controlled acting on the spark advance. This fundamental engine parameter is currently controlled in an open-loop by means of maps stored in the electronic control unit (ECU) memory: such kind of control, however, does not allow running the engine always at its best performance, since optimal combustion phase depends on many variables, like ambient conditions, fuel quality, engine aging, and wear, etc. A better choice would be represented by a closed-loop spark timing control, which may be pursued by means of combustion phase indicators, i.e., parameters mostly derived from in-cylinder pressure analysis that assume fixed reference values when the combustion phase is optimal. As documented in literature, the use of combustion phase indicators allows the determination of the best spark advance, apart from any variable or boundary condition. The implementation of a feedback spark timing control, based on the use of these combustion phase indicators, would ensure the minimum fuel consumption in every possible condition. Despite the presence of many literature references on the use combustion phase indicators, there is no evidence of any experimental comparison on the performance obtainable, in terms of both control accuracy and transient response, by the use of such indicators in a spark timing feedback control. The author, hence, carried out a proper experimental campaign comparing the performances of a proportional-integral spark timing control based on the use of five different in-cylinder pressure derived indicators. The experiments were carried out on a bench test, equipped with a series production four cylinder spark ignition engine and an eddy current dynamometer, using two data acquisition (DAQ) systems for data acquisition and spark timing control. Pressure sampling was performed by means of a flush mounted piezoelectric pressure transducer with the resolution of one crank angle degree. The feedback control was compared to the conventional map based control in terms of response time, control stability, and control accuracy in three different kinds of tests: steady-state, step response, and transient operation. All the combustion phase indicators proved to be suitable for proportionalintegral feedback spark advance control, allowing fast and reliable control even in transient operations. [DOI: 10.1115/1.4026966

    Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine

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    Green hydrogen, produced using renewable energy, is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular, the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper, the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine, with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters, CR and A/F ratio, have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion, and this is probably due to the different quenching distance of the two fuels

    An experimental investigation on the long-term compatibility of preheated crude palm oil in a large compression ignition diesel engine

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    An experimental study was carried out on a large stationary compression ignition engine to evaluate the long-term compatibility and durability issues associated with the use of crude palm oil as fuel. Two different preheating temperatures (60 and 80 °C) were adopted to assess the potential improvements related to lower fuel viscosity. The results obtained, in terms of in-cylinder carbon deposits and engine wear, were compared with the results obtained using ordinary diesel fuel. For each fuel and preheating temperature, the engine was operated for 300 consecutive h, during which several engine lubricant samples were collected and analysed to determine soot and fuel contaminations, viscosity alterations, and the presence of different wear-related metals (measured by atomic absorption spectroscopy). At the end of each 300 h endurance test, the carbon deposits were scraped from engine cylinders and examined through thermogravimetric analysis (TGA). It was found that the use of crude palm oil caused a remarkable increment of in-cylinder deposits formation compared with ordinary diesel. The lubricant analysis also revealed a faster viscosity degradation and consequent stronger engine wear, above all with the lower preheating temperature. The results obtained confirmed that continuous engine operation (i.e., without a complete lubricant change) should be carefully reduced when fuelling with crude palm oil. Moreover, the findings obtained herein confirmed the favourable impacts of fuel preheating at 80 °C compared to 60 °C, i.e., reduced carbon deposits by 27% and extended engine operation time by 30%
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