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    Compression behavior of soft PVC foams obtained by cardanol-derived plasticizer

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    This work is aimed to study the application of a bio-based plasticizer, obtained by acetylation and epoxydation of cardanol, for the production of soft PVC foams. The use of epoxidized cardanol acetate allowed obtaining a more efficient foaming of soft PVC compared to phthalate plasticizer bis(2-ethylhexyl) phthalate (DEHP), mainly due to the lower viscosity attained in the decomposition range of azodicarbonamide (AZDC). As a consequence, the foams produced by epoxidized cardanol acetate showed a lower density compared to those produced with DEHP. The lower density yielded lower values of compressive modulus. However, the modulus was shown to be not only dependent on the density, but also showed a direct dependence on the type of plasticizer used, in addition to processing temperature and AZDC content. As a consequence, the specific compressive modulus also showed a direct dependence on the type of plasticizer, processing temperature and AZDC content. Such dependence was explained by considering different cellular morphologies developed during foaming under different processing conditions, including type of plasticizer. In particular, it was shown that the lower viscosity attained by epoxidized cardanol acetate plasticized PVC involved an increase of the average pore size of the foam, which was shown to be the main cause of the variation of the specific compressive modulus

    Out-Of-Plane permeability evaluation of carbon fiber preforms by ultrasonic wave propagation

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    Out-of-plane permeability of reinforcement preforms is of crucial importance in the infusion of large and thick composite panels, but so far, there are no standard experimental methods for its determination. In this work, an experimental set-up for the measurement of unsaturated through thickness permeability based on the ultrasonic wave propagation in pulse echo mode is presented. A single ultrasonic transducer, working both as emitter and receiver of ultrasonic waves, was used to monitor the through thickness flow front during a vacuum assisted resin infusion experiment. The set-up was tested on three thick carbon fiber preforms, obtained by stacking thermal bonding of balanced or unidirectional plies either by automated fiber placement either by hand lay-up of unidirectional plies. The ultrasonic data were used to calculate unsaturated out-of-plane permeability using Darcy's law. The permeability results were compared with saturated out-of-plane permeability, determined by a traditional gravimetric method, and validated by some analytical models. The results demonstrated the feasibility and potential of the proposed set-up for permeability measurements thanks to its noninvasive character and the one-side access

    An Overview of the Measurement of Permeability of Composite Reinforcements

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    Liquid composite molding (LCM) is a class of fast and cheap processes suitable for the fabrication of large parts with good geometrical and mechanical properties. One of the main steps in an LCM process is represented by the filling stage, during which a reinforcing fiber preform is impregnated with a low-viscosity resin. Darcy’s permeability is the key property for the filling stage, not usually available and depending on several factors. Permeability is also essential in computational modeling to reduce costly trial-and-error procedures during composite manufacturing. This review aims to present the most used and recent methods for permeability measurement. Several solutions, introduced to monitor resin flow within the preform and to calculate the in-plane and out-of-plane permeability, will be presented. Finally, the new trends toward reliable methods based mainly on non-invasive and possibly integrated sensors will be described
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