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Crystallisation and nucleation study of transition metal phosphates: M-struvite and related compounds
No full textThe recycling of critical elements has crucial importance to maintain sustainable use of raw materials. Phosphorus(P) is a sought-after limited natural resource due to its wide use in modern agriculture mainly as P-fertilizers. But it causes major problems for the environment such as eutrophication of ecosystems. In the future it could be depleted due to the high demand and declining natural phosphorite ore deposits. Therefore, the phosphorus recovery from mine and agricultural waste waters will be an important factor in preservation of the global consumption. The precipitation of M-struvite (NH4MPO4·6H2O, M2+= Mg2+, Ni2+, Co2+) from waste waters is a promising P-recovery route. Besides avoidance of eutrophication due to extraction of excess phosphates and the restoration of the phosphorus resources the recovered M-struvites may be potentially be up-cycled for industrial applications e.g. Co and Ni-phosphate show excellent electrochemical properties for batteries or supercapacitors.
The precipitation process of M-struvites is strongly dependent on the degree of supersaturation, pH and on the exchange ions M2+.The influence of these precipitation parameters on the crystal morphology and size of transition metal struvite has been investigated only to a limited extent. An optimization of the reaction conditions could lead to more efficient M-struvite precipitation and significantly improved P-recovery method.
We reveal the effect of different reaction conditions on the crystal shape and crystallite size of M-struvites (NH4MPO4∙6H2O, M = Mg2+, Ni2+, Co2+). Furthermore, we characterize the coordination environment of the crystalline end products and their related phases [Co-dittmarite (COD) NH4CoPO4∙H2O and Co(II)phosphate octahydrate (CPO) Co3(PO4)2∙8H2O]. Due to the presence of various amorphous phases pH is changing significantly in the different systems. Mg- and Ni-struvite are stable in multiple concentrations of the educts and metal/phosphorus (M/P) ratios in contrast to Co-struvite which forms below M/P ratios of 0.4. A high M/P ratio with high concentrations of the educts decrease the crystallite size and idiomorphism of the crystals while low M/P ratios with low concentrations of the educts increase the crystallite size and the euhedral formation of the crystal planes. In the (Ni, Co)-solid solutions Ni and Co are homogenously distributed in the crystals with similar Ni# as in the aqueous solutions indicating no elemental fractionation in crystallization. Ni and Co-struvite exhibit a more centrosymmetric coordination environment compared to their related phases of COD and CPO determined by EXAFS. The CoO6 octahedron expands slightly the ideal size of the struvite structure and decomposes to Co-dittmarite. From TEM analysis and pH measurements it is suggested that the crystallization of Ni- and Co-struvite follows a non-classical crystallization theory which consists of multiple nanophases, crystalline or amorphous, on the way to the final crystalline product
Evolution of mesoporous frameworks from precipitated struvite-structured metal phosphate materialsls
No full textMesoporous transition metal phosphates (TMPs) have attracted major interest due to their high (electro-)catalytic activity suitable for H2 generation, supercapacitors or batteries. Typically, mesoporous materials are synthesized via a template-based route. This way is in the case of TMP because the surfactants used are difficult to remove due to the sensitivity of the mesoporous framework. We present a template-free method including the formation of a precursor phase called M-struvite (NH4MPO4•6H2O, M = Mg2+, Ni2+, Co2+, Ni2+xCo2+1-x) to synthesize mesoporous and amorphous metal phosphates. This method relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneous mesoporous phase associated with the degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the coordination metal coordination environment was followed with diffraction and spectroscopy based in-situ and ex-situ methods. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions between the chemical systems. In a complex amorphous structure, thermal decomposed Mg-, Ni- and NixCo1-x-struvites exhibit high surface areas and pore volumes for phosphate materials with a spherical to channel-like pore geometry (240 m²g-1 and 0.32 cm-3 g-1 for Mg and 90 m²g-1 and 0.13 cm-3 g-1 for Ni). In addition to this low-cost, environmentally friendly and simple synthesis, M-struvites could grow as a recycling product from industrial and agricultural wastewaters. These waste products could be upcycled through a simple thermal treatment for further applications
Crystallization study of transition metal phosphates: a new example for non-classical crystallization theory
No full textIndustrial and agricultural waste streams (waste waters, sludges, tailings etc.), which contain high concentrations of NH4+, PO43- and transition metals, are environmentally harmful due to their toxic pollutants. At the same time, phosphorus and selective transition metals such as Cobalt could be potentially depleted as a critical raw material due to the high demand and rapidly declining natural ore deposits. Therefore, due to simultaneous scarcity and abundance, the phosphorus and 3d metal recovery from agricultural, industrial, mining, or urban wastewaters have been an important factor in sustaining our global consumption and preservation of the natural environment. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we report the synthesis routes for transition metal phosphate (TMP) compounds (M3(PO4)2∙8H2O, NH4MPO4∙6H2O, M = Ni2+, Co2+, NixCo1-x2+ M-struvite and M-phosphate octahydrate), which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters could be a promising P-recovery route. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMP could be controlled. Detailed investigations of the precipitation process using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases which subsequently aggregate and condense to final crystals after extended reaction times. However, the reaction kinetics of the formation of a final crystalline product vary significantly depending on the metal cation involved in the precipitation process. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The mixed NixCo1-x system shows a significantly different crystallization behavior and reaction kinetics of the precipitation compared to the pure endmembers. The observed various degree of stability could be linked to the octahedral metal coordination environment in these compounds. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications
How do transition metal phosphates crystallise?
No full textIndustrial and agricultural waste streams (waste waters, sludges, tailings etc.), which contain high concentrations of NH4+, PO43- and transition metals, are environmentally harmful due to their toxic pollutants. At the same time, phosphorus and selective transition metals such as Cobalt could be potentially depleted as a critical raw material due to the high demand and rapidly declining natural ore deposits. Therefore, due to simultaneous scarcity and abundance, the phosphorus and 3d metal recovery from agricultural, industrial, mining, or urban wastewaters have been an important factor in sustaining our global consumption and preservation of the natural environment. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we investigate the crystallization of transition metal phosphate (TMP) compounds (NH4MPO4∙6H2O, M3(PO4)2∙8H2O with M = Ni2+, Co2+, NixCo1-x2+ M-struvite and M-phosphate octahydrate) out of aqueous solutions, which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters has high potential as a P- and 3d metal recovery route. For this purpose, a detailed understanding of the crystallization process beginning from combination of solved ions and ending in a final crystalline product is required. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMPs could be controlled. Detailed investigations of the precipitation process in time using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases during the crystallization process. Over time, their complex amorphous framework changes significantly resulting simultaneously in an agglomeration and densification of the compound. After extended reaction times these colloidal nanophases condensed to a final crystal. However, the reaction kinetics of the formation of a final crystalline product and the lifetime of these intermediate phases vary significantly depending on the metal cation involved in the precipitation process. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The mixed NixCo1-x system shows a significantly different crystallization behavior and reaction kinetics of the precipitation compared to the pure endmembers. The observed various degree of stability could be linked to the octahedral metal coordination environment in these compounds. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications
Recycled transition metal phosphates as functional materials for electrochemistry
No full textIn the last decade transition metal phosphates (TMPs) captured major interest due to their high electrochemical activity useful for electrode materials, supercapacitors or batteries. Importantly, TMPs are known to exhibit high proton conductivity of the order of >10-2 -10-5 S/cm from 25°C to temperatures as high as 400°C. The crucial milestone in the research on the applicational use of TMPs in all their varieties is an ability to obtain, explore and optimize different compositions and structures, both crystalline and amorphous. Thus, we elucidate the structures of amorphous and crystalline Ni- and Co phosphate phases, as they develop upon heating. This method relies on the thermal decomposition of a crystalline M-struvite precursor, i.e. NH4MPO4•6H2O (M = Mg, Ni, Co, NixCo1-x etc. Here, coincidently volatile components such as H2O or NH3 degas out of the compound resulting in a phase transformation to amorphous or crystalline metal phosphate phases depending on the reaction conditions.
For this we used a suite of advanced methods such as FTIR, FT-RS and synchrotron-based XAS. Ni-struvite transforms to amorphous phases over a broad range of temperatures (90°C < T < 600°C) in which it remains in an octahedral coordination environment. On the other hand, Co-struvite treatment leads to multiple crystalline phases with only small amounts of short-lived amorphous phases.
Importantly, the occurring amorphous phases exhibit uniform mesoporous frameworks (2–5 nm wide pore channels, specific surface area of 100 m2g−1 and a pore volume of 0.13 cm3g−1) at low temperatures (10-4 S/cm at 25°C. Consequently, we investigated the amorphization/evolution of mesoporosity, the proton-conducting properties and the complex local structure with in- and ex-situ approaches during thermal treatment. Additionally, to this low cost, environmentally friendly and simple one pot synthesis, the precursor M-struvites could grow as a recovery product from industrial waste waters. In such a way, they would to a recycling economy of sought-after commodities like phosphorus or transition metals
Crystallisation and nucleation study of transition metal struvite and related compounds
No full textThe recycling of critical elements has crucial importance to maintain sustainable use of raw materials. Phosphorus(P) is a sought-after limited natural resource due to its wide use in modern agriculture mainly as P-fertilizers. But it causes major problems for the environment such as eutrophication of ecosystems. In the future it could be depleted due to the high demand and declining natural phosphorite ore deposits. Therefore, the phosphorus recovery from agricultural waste waters will be an important factor in preservation of the global consumption. The precipitation of M-struvite (NH4MPO4·6H2O, M2+= Mg2+, Ni2+, Co2+, Zn2+, Cu2+ etc.) from agricultural and mine waste waters is a promising P-recovery route. Besides avoidance of eutrophication due to extraction of excess phosphates and the restoration of the phosphorus resources the recovered M-struvites may be potentially be up-cycled for industrial applications e.g. Co and Ni-phosphate show excellent electrochemical properties for batteries or supercapacitors.
The precipitation processes of M-struvites are strongly dependent on the degree of supersaturation, pH and on the exchange ions M2+.The impact of transition metals on the crystallization of M-struvite has been investigated only to a limited extent. An optimization of the reaction conditions could lead to more efficient M-struvite precipitation and significantly improved P-recovery method. In addition, these materials form transitional amorphous colloidal nanophases on the way to the crystalline product indicating a non-classical crystallization pathway. By interfering the crystallization process a potential highly reactive amorphous precursor material can be preserved for electrocatalysis.
Here, we present hints on the crystallization mechanism and the kinetics of precipitation through analysis of the transitional phases. Furthermore, we reveal the effect of different reaction conditions on the crystal shape and crystallite size of M-struvites (NH4MPO4∙6H2O, M = Mg2+, Ni2+, Co2+). In addition, we could evaluate the stability of crystalline M-struvites and their related phases through characterization of the coordination environment [Co-dittmarite (COD) NH4CoPO4∙H2O and Cobalt(II)phosphate octahydrate (CPO) Co3(PO4)2∙8H2O].Due to the low solubility product and their controlled precipitation through adjusting the reaction conditions (c(educts), pH, multi metal solutions) M-struvite is a promising recovery material as it could extract NH4+, PO43- and heavy metals at the same time out of agricultural and mine waste waters
Crystallisation of transition metal phosphate as precursors for mesoporous materials
No full textThe influence of several precipitation parameters on the crystal morphology and size of transition metal struvite is poorly investigated. We reveal the effect of different reaction conditions on the crystal shape and crystallite size of M-struvites (NH4MPO4∙6H2O, M = Mg2+, Ni2+, Co2+). Furthermore, we characterize the coordination environment of the crystalline end products and their related phases [Co-dittmarite (COD) NH4CoPO4∙H2O and Co(II)phosphate octahydrate (CPO) Co3(PO4)2∙8H2O]. Mg- and Ni-struvite are stable in multiple concentrations of the educts and metal/phosphorus (M/P) ratios in contrast to Co-struvite which forms below M/P ratios of 0.4. A high M/P ratio with high concentrations of the educts decrease the crystallite size and idiomorphism of the crystals while low M/P ratios with low concentrations of the educts increase the crystallite size and the euhedral formation of the crystal planes. In the (Ni, Co)-solid solutions Ni and Co are homogenously distributed in the crystals with similar Ni# as in the aqueous solutions indicating no elemental fractionation in crystallization. Ni and Co-struvite exhibit a more centrosymmetric coordination environment compared to their related phases of COD and CPO determined by EXAFS. The CoO6 octahedron expands slightly the ideal size of the struvite structure and decomposes to Co-dittmarite. It is suggested that the crystallization of Ni- and Co-struvites follow a non-classical crystallization theory which consists of multiple nanophases on the way to the final crystal
Trash to treasure: recovery of transition metal phosphates for (electro-)catalytical applications
No full textWastewaters containing high concentrations of NH4+, PO43- and transition metals are environmentally harmful and toxic pollutants. At the same time phosphorous and transition metals constitute valuable resources. Here, we report the synthesis routes for Co- and Ni-struvites (NH4MPO4∙6H2O, M = Ni2+, Co2+) out of aqueous solutions resembling synthetic/industrial waste water compositions, and allowing for P, ammonia and metal co-precipitation. Furthermore, the as-obtained struvites were further up-cycled. When heated, these transition metal phosphates (TMPs) demonstrate significant changes in the degree of crystallinity/coordination environment involving a high amount of amorphous phases and importantly develop mesoporosity (Figure 1). In this regard, amorphous and mesoporous TMPs are known to be highly promising (electro-)catalysts.
Amorphous phases do not represent a simple “disordered” crystal but more a complex system with a broad range of compositions and physicochemical properties, which remain mostly unknown. Consequently, we investigated the recrystallization and amorphization process during thermal treatment and a resolved the complex amorphous/crystalline structures (Figure 2). As a proof-of-principle for their applicational use, the as-obtained TMPs demonstrate significant proton conductivity properties similar to apatite-like structures from room to high temperatures (>800°C).
Hence, we have developed a promising recycling route in which environmental harmful contaminants like PO43-, NH4+ and 3d metals would be extracted out of waste waters in the form of precursor raw materials. These raw materials can be then further up-cycled through a simple thermal treatment for their specific application in electrocatalysis
Crystallization study of transition metal phosphates: A novel example for non-classical crystallization theory
No full textIndustrial and agricultural waste streams (waste waters, sludges, tailings etc.) which contain high concentrations of NH4+, PO43- and transition metals are environmentally harmful and toxic pollutants . Typically, separate pathways have been considered to extract hazardous and transition metals or phosphate as critical raw materials, independently from each other. Here, we report the synthesis routes for transition metal phosphate (TMP) compounds (M3(PO4)2∙8H2O, NH4MPO4∙6H2O, M = Ni2+, Co2+, M-struvite and M-phosphate octahydrate), which allow for P, ammonia and metal co-precipitation. The precipitation of these compounds from industrial and agricultural waste waters could be a promising P-recovery route. Through adjusting the reaction conditions, the stability, crystallite size and morphology of the as-obtained TMP could be controlled. Detailed investigations of the precipitation process using ex- and in-situ techniques provided new insights into their non-classical crystallization mechanism/crystal engineering of these materials. These TMPs involve transitional colloidal nanophases which subsequently aggregate and condense to final crystals after extended reaction times. However, the reaction kinetics of the formation of a final crystalline product vary significantly depending on the metal cation(s) involved in the precipitation process. The occurring amorphous nanophases seem to majorly influence the outcome of crystallization. Ni-struvite is stable in a wide reactant concentration range and at different metal/phosphorus (M/P)-ratios, whereas Co tends to form Co-struvite and/or Co-phosphate octahydrate depending on the (M/P)-ratio. The observed various degree of stability could be linked to the octahedral metal coordination environment. The achieved level of control over the precipitates, is highly desirable for 3d- and P-recovery methods. Under this paradigm, the crystals can be potentially upcycled as precursor materials for (electro)catalytical applications 4
Deciphering the non-classical Crystallization of transition metal phosphates (TMP)
No full textA crucial aspect of ensuring sustainable raw material utilization to meet global demand lies in the efficient recovery and reuse of critical elements and compounds. Phosphate, PO43-, and many transition metals e.g. Ni and Co are listed as critical raw materials (CRMs) due to their indispensable role in numerous industrial processes. However, these elements can also exert harmful environmental impacts, with phosphorus being a major contributor to anthropogenic eutrophication and transition metal ions acting as toxic pollutants, particularly in ground- and wastewaters. Typically, separate pathways have been considered to extract hazardous substances such as transition metals or phosphate, independently from each other. Here, we report the crystallization pathways of transition metal phosphate (TMP) compounds, M-struvite and M-phosphate octahydrate with M = Ni2+, Co2+, NixCo1-x2+, NH4MPO4∙6H2O, M3(PO4)2∙8H2O from aqueous solutions. The co-precipitation of these particular TMP compounds from industrial and agricultural wastewaters has high potential as a P- and 3d metal recovery route.
For efficient extraction and transformation of the TMPs, a comprehensive understanding of their nucleation and crystallization pathways from aqueous solutions is required. While the crystallization mechanisms of magnesium or calcium phosphate-bearing phases have been researched for many decades (e.g. struvite, apatite), investigations into TMP materials are relatively scarce and often focus on the adsorption of transition metals on the surface instead of their actual incorporation in minerals. In our study, we investigated in detail the precipitation process of several Co and Ni phosphates using ex- and in-situ spectroscopic-, spectrometric- and diffraction-/scattering-based techniques. We show that the crystallization behavior of TMPs, indeed deviates from a classical crystallization paradigm and follows a non-classical multi-step pathway. Our work extends the understanding of TMP crystallization by elucidating the formation of amorphous precursors preceding the final crystalline phase This time-dependent transition of the transition metal precursor phases can be observed by electron-imaging/tomography depicting a progressively changing amorphous solids until their ultimate reconfiguration to a crystal (Figure 1). Here, the two-metallic NixCo1-x-mixtures deviated anomalously in their reaction kinetics, crystallization outcome and participation of both metals from their pure endmembers. By measuring the crystallization with in-situ X-ray scattering and pH using a flow-through setup geometry, a complex prolonged interplay among nucleating entities e.g. and amorphous or crystalline solids could be observed in the metal phosphate mixtures reaching equilibrium after almost two and a half hours (Figure 2). Our results provide a holistic perspective on the crystallization behavior of transition metal phosphate phases, shedding light on their unique nucleation and growth kinetics involving structural and chemical transformations of the intermediate phases
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