11 research outputs found

    Buckling of sandwich cylindrical shells with shear deformable core through nondimensional parameters

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    This paper presents the derivation of nondimensional buckling equations of sandwich cylindrical shells made of composite facesheets with a shear deformable core. The procedure yields an analytical solution in terms of a series of nondimensional parameters for the axial buckling load investigating the influence of the core transverse shear. The developed equations and the nondimensional parameters are used to study the buckling response of different shells, and the calculated buckling loads are compared to the buckling values obtained by neglecting the transverse shear. Graphs and tables are presented to show the effects of the nondimensional parameters on the nondimensional buckling load. The results are verified by finite element analyses using the commercial code Abaqus.Aerospace Structures & Computational Mechanic

    Scaling Methodology for Buckling of Sandwich Composite Cylindrical Structures

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    The study of the buckling behavior of large shell structures through full-size tests can be complex and expensive. Therefore, scaled structures are often preferred to investigate the buckling behavior efficiently. However, it can be difficult to design scaled structures that are representative of the full-scale structures. Herein, an analytical scaling methodology for compression-loaded sandwich composite cylinders based on the nondimensionalization of the buckling equations is presented. The methodology is used to develop scaled configurations that show a similar buckling response. Both the baseline and the scaled configurations are verified by finite-element analysis. Limitations of the methodology are discussed and are a result of neglecting the flexural anisotropy and the transverse shear compliance

    Preliminary Design of Origami-inspired Deployable Structure

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    In recent times, there has been a growing interest in spending extended amounts of time in outer space. To enable these endeavors, living and storage spaces will have to be much larger than current technologies can transport and set up in space. An interesting solution to this problem is the usage of a deployable structure that occupies a small volume in a launch vehicle but can be deployed to larger volumes in space.This thesis explores the concept of origami–known for its compactness, ease of deployment, scalability, and structural integrity– to create a deployable structure by developing a technology demonstrator that fits in a 12U CubeSat. Engineering origami has been used across many fields such as medicine, architecture, and most recently, space. For space applications like instrument booms and antennas, it is used to save space in the satellite housing them. The current work aims to translate this space-saving strategy to a larger application by creating an origami-inspired small-scale deployable structure that, if successful, can be scaled up for different purposes.Based off requirements set by the mission, research objective, and constraints, four designconcepts are proposed. For the chosen concept, suitable materials and a compatible manufacturing technique are chosen. The structure is then modelled and prototyped to test its feasibility and determine the configuration that provides maximum compactness and inner volume–two criteria that are critical for sizeable modules to be transported in rockets with limited space. Finally, the structural performance of the deployable unit during folding and deployment is studied.This thesis work lays the foundation for developing Kresling origami-based deployable structures with insights into optimal configurations, material and manufacturing options, and the development of a parametric model to rapidly check the geometric feasibility of a proposed structure.Aerospace Engineerin

    Design of a Thermal Protection System for a Mars Entry Vehicle with Ceramic Matrix Composites

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    Advancements in the space sector have driven the democratization of planetary exploration. As a longstanding target of scientific interest, Mars will consequently witness an increasing demand for surface missions of various sizes. Its thin atmosphere, however, is a challenging environment for entry, descent, and landing (EDL). An incoming spacecraft will encounter extreme heating while experiencing low levels of atmospheric deceleration. This atmospheric constraint places limitations on payload mass. Lightweight approaches to entry vehicle design beyond current technologies are critical to allow safe and precise landings for a variety of Mars missions. Thermal protection systems (TPS) constructed from low-density structural materials with high-temperature capabilities are a promising solution for rigid aeroshells. This is because the need for a separate load-bearing carrier structure can be reduced, thus conserving vehicle mass and internal volume. Among the materials currently available, ceramic matrix composites (CMC) such as C/C and C/SiC are essential to the realization of thermally-resistant lightweight structures. They have attracted international interest for Mars entry applications and offer potential versatility for components within various EDL architectures. Novel ultra-high temperature ceramic matrix composites (UHTCMCs) also emerge as good candidates as their capabilities extend beyond the operational temperature limits of traditional ceramic matrix composites. This thesis explores the use of (UHT)CMCs in the design of a demonstrator heat shield for a low-mass Mars mission delivering a wind-driven spherical rover. Five CMC-based TPS concepts were proposed. Based on a high-level trade-off, a hot structure solution with internal lightweight insulation was selected due to its mission suitability and potential for minimal weight. A ballistic entry trajectory model was used to define the thermomechanical loads. These loads were used as inputs for thermal and structural simulations using the FEA package Ansys Workbench. The TPS layers were sized for minimum mass and appropriate temperature limits, and thermomechanical stress responses were analyzed.Based on mass and stress margins of safety, a comparison between sized heat shields utilizing a baseline CMC and a UHTCMC was made across two aeroshells with different size configurations. It was found that a traditional CMC provides a heat shield that does not only save mass, but shows a noticeably higher thermostructural performance compared to a UHTCMC; it is better suited for Mars entry unless a degree of reusability and longer entry times are involved. Within a limitation of vehicle mass and base diameter, heat shields with higher vertex angles are noticeably lighter. This work aims to provide a first step towards the exploration of novel structures for Mars entry, enabling a range of robotic and human missions to the red planet.Aerospace Engineerin

    Thermo-Elastic Analysis of a Spiral Dish Antenna Reflector In Space

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    At the Technical University of Delft(TU Delft), a Kirigami inspired method of spirally deploying a coiled up band into a parabolic reflector is being studied for its use in space.This thesis performs a thermo-elastic analysis on the spiral dish Antenna (SDA) using a combination of ESATAN-TMS, Abaqus, and python scripting. After analysing a reflector for different low earth orbital cases in ESATAN, the heat fluxes are transferred to Abaqus to perform a second thermal analysis. A base SDA is modelled with an Aluminum zipper and Carbon-fiber-reinforced polymers (CFRP) band. The SDA is shown to experience temperatures ranging from 175K to 375K with temperature changes of 100K in less than 100s.The reflector can experiences maximum temperature deltas of 93K across the reflector at a single moment during orbit. These temperature changes cause the SDA to have a maximum displacement of 20mm with a maximum root mean square (RMS) of 6mm. This thesis also shows the creation of a cross pattern on the SDA most likely created by the coefficient of thermal expansion (CTE) mismatch between the zipper and band material. An improved SDA is modelled after an initial parametrization, showing an improvement to the displacement field with the max RMS being around 1mm. This thesis shows how the base model of the SDA deforms into an cross pattern and experience high displacement regions near the end of the spiral interface. This version of the SDA is shown to not be able to perform in space. A short parametrization analysis with regards to materials choice, spiral geometry, andthickness does show a path in which the SDA can perform similarly to a normal reflector with the same design parameters.Aerospace Engineerin

    Design of a Radially Segmented Halbach Multipole Magnet

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    As high pointing accuracy spacecraft are being subjected to more stringent requirements on their micro-vibration environment, the reduction and mitigation of these disturbances has become of great importance. The reaction wheel assembly significantly impacts this environment, and as such improvements in bearing technologies have the greatest potential for performance gains. A current line of investigation are magnetic bearings, which generate a soft suspension mechanism thus damping vibrations and eliminating bearing wear. This study aims to explore the concept of Multipole Magnetic Bearings, focusing on radially segmented Halbach design, which introduce the ability of controlling the external magnetic field of the bearing to limit its effect on adjacent equipment.Aerospace Engineerin

    Neural-Network Based Thermal Modeling of Small Satellites: A First-Principles Approach

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    The use of small satellites, enabled by the standardization of the CubeSat specifications and miniaturization in electronics, has seen a rapid increase in the past decades. The low-cost and short development time of these satellites has made them an attractive option for both commercial and academic applications, making space exploration more accessible. However, these small satellites are prone to failures, leading to lost scientific potential. Mitigation of these failures forms the motivation for this thesis. Recent advances in neural networks have shown promise in the field of anomaly detection. The black-box nature of such models, however, makes it challenging to understand the reasoning behind their predictions.Constraining the data-driven models with known physics can not only help us understand the reasoning behind their predictions, but also ensuring the model is consistent with the real-world behavior of the system. The work presented in this Master's thesis aims to demonstrate the advantages of such first-principles neural networks over purely data-driven models in thermal behavior modeling of small satellites. Baseline performance of data-driven Long Short-Term Memory (LSTM) networks is established using FUNCube-1 telemetry data, quantifying the temperature prediction accuracy of the models under ideal conditions. The limitations of these models, especially with sparse data, are then investigated, to highlight the need for more robust models.First-principles models, based on a physics-informed curve-fit and simplified thermal network models, are then developed to constrain the data-driven model predictions. The first-principles models are shown to be more robust to sparse data, with the predictions on data not seen during training being more consistent with the real-world thermal behavior of the satellite. Methods to relate the first-principles model parameters to the physical properties of the satellite are also proposed and explored, to help extract the evolution of the thermal behavior of the satellite over time.Aerospace Engineerin

    Design of a Novel Deployable Baffle for a Deployable Space Telescope

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    The need for Earth observation telescopes with high spatial and temporal resolution is constantly increasing, however, current state-of-the-art telescopes are costly. The Deployable Space Telescope project at TU Delft aims to provide a solution with an Earth observation telescope that has the same optical performance as today's best ones, but at a reduced cost. A baffle is required to surround the telescope to provide stable thermal environment, limit stray-light, and protect the optical components from debris. A deployable baffle consisting of pantographic arms has been designed that has only one degree of freedom, therefore the whole structure follows the configuration change if one angle is changed in it, and the diameter and height change happen synchronously, successfully reducing the required number of actuators. The proposed thermal solution decreases the thermal gradients and temperature extremes within the baffle considerably, and successfully shifts the overall temperature of the telescope towards colder regions.Aerospace Engineerin

    Programming Kirigami Through Fibre Steering

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    In this work, it is demonstrated that kirigami deformation behaviour can be controlled by tailoring the anisotropic material that is used to create the kirigami structure. The ultimate goal is to find a relationship between the material pattern and the deformation behaviour of the kirigami structure. An anisotropic thermoplastic polyurethane carbon fiber material was steered by using the fused filament fabrication method. Kirigami samples were manufactured and tested with varying geometry and material orientation. Each tested sample corresponded to a finite element (FE) model in Abaqus/CAE with identical features. Results show that the FE model is able to accurately simulate the impact of material orientation on the deformation behaviour of the kirigami structure. The FE model is validated by comparing the kirigami tip deflection and -shape to experimental data. Results show that the shape of fibre steered kirigami can be estimated by following the thin plate buckling theory.Aerospace Engineerin

    Design Methodology and Optimization of Kick Stage Main Structures

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    Aerospace Engineering | Structures and Material
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