169 research outputs found

    Construction materials and their processing

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    The special issue contains articles that are dedicated to the analysis of the latest research results in the area of structural and functional materials and their processing and synthesis technologies, including methods of their applications in machinery and construction. This special edition will be helpful to specialists in machinery, construction and environmental engineering

    Effect of Manufacturing Condition on Forming a Screw-Threaded Stainless Fuel Filler Tube

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    A growing demand for lightweight products has been brought about by the rapid development of new automobiles in order to reduce fuel consumption. One of the keys to reduced fuel consumption is to utilize high-strength, light materials like stainless-steel that are difficult to form due to their strength. This paper discusses the development of pressing technology that forms a relatively high-strength stainless-steel tube with surface screw threads. Our new press-forming process was tested to obtain accurate screw threads on stainless-steel tubes. A 3-D digitizer was used to measure the accuracy of tubes manufactured by the proposed pressing method. The proposed press-forming method decreases tube thickness more effectively than conventional roll-forming technology. The maximum decrease in material thickness produced by conventional roll forming was 40%, but the maximum decrease in material thickness produced by our press-forming process was 20%. Stress and strain were clarified by using a finite-element simulation to expand the effectiveness of the new press-forming technology.</jats:p

    Improvement of Local Decrease in Material Thickness on Fuel Filler Tube

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    A growing demand for lightweight products has been brought about by the rapid development of new automobiles in order to reduce fuel consumption, since the global environment conservation meeting at Kyoto. One of the keys to reduced fuel consumption is to utilize high-strength, light materials like stainless-steel, high-tensile strength steels and magnesium alloys, which are difficult to form due to their material characteristics compared to normal steel tubes. The purpose of this paper discuses the development of our new pressing technology that forms a relatively high-strength and light weight stainless-steel tube which is SUS436 with surface screw threads. Our new press-forming process was tested in order to obtain accurate screw threads on stainless-steel tubes. Finite element simulation and a 3-D digitizer were used to measure the accuracy of tubes manufactured by the proposed pressing method. It was proved from FEM simulation and a 3-D digitizer measurement that the proposed press-forming method decrease tube thickness more effectively than conventional roll-forming technology. As a result, the maximum decrease in material thickness produced by conventional roll-forming process was 40%, but the maximum decrease in material thickness produced by our press-forming process was 20%. Especially the processing by four outer dies and two inner dies is better as for material thickness than the processing by six outer dies and three inner dies.</jats:p
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