2,216 research outputs found
Investigation into laser re-melting of inconel 625 HVOF coating blended with WC
No full textHigh velocity oxy-fuel (HVOF) spraying of Diamalloy 1005 powders mixed with WC particles onto steel (304) is considered and laser re-melting of the resulting coatings is examined. Laser re-melting process is modeled to determine the melt layer thickness while temperature increase is formulated using the Fourier heating law. The morphological and metallurgical analyses prior and post laser re-melting process are carried out using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). X-ray diffraction (XRD) technique is used to determine the residual stress developed in the coating while the analytical formulation is adopted to predict the residual stress levels at the coating base material interface. The indentation tests are carried out to determine the Young’s modulus and fracture toughness of the coating prior to laser re-melting. Corrosion resistance of coating is measured using potentiodynamic polarization technique prior and post laser treatment process. The predictions of the melt layer thickness are in good agreement with experimental results. The presence of WC particles modifies temperature rise and its gradient in the coating while affecting the Young’s modulus, residual stress levels, and fracture toughness of the coating. The differences in the thermal properties of Inconel 625 powders and WC particles result in formation of small size cellular structure through polyphase solidification. WC dissolution in the central region of the large polycrystalline cells is observed due to the loss of carbon through carbonic gas formation. The results of corrosion tests prevail that significant improvement of corrosion resistance can be achieved after laser treatment process
OSU-03012, a novel celecoxib derivative, induces reactive oxygen species-related autophagy in hepatocellular carcinoma.
No full textObtaining Crack-free WC-Co Alloys by Selective Laser Melting
No full textAbstractStandard hardmetals of WC-Co system are brittle and often crack at selective laser melting (SLM). The objective of this study is to estimate the range of WC/Co ratio where cracking can be avoided. Micron-sized Co powder was mixed with WC nanopowder in a ball mill to obtain uniform distribution of WC over the surface of Co particles. Continuous layers of remelted material on the surface of a hardmetal plate were obtained from this composite powder by SLM at 1.07μm wavelength. The layers have satisfactory porosity and are well bound to the substrate. The chemical composition of the layers matches the composition of the initial powder mixtures. The powder mixture with 25wt.%WC can be used for SLM to obtain materials without cracks. The powder mixture with 50wt.%WC cracks because of formation of brittle W3Co3C phase. Cracking can considerably reduce the mechanical strength, so that the use of this composition is not advised
Spraying Distance Dependence of Microhardness on HVOF WC-Co Coatings
No full textThermal sprayed WC-based coatings are widely used in modern industry, especially in excellent wear-resistant-demanding fields, due to their high hardness and superior mechanical properties. WC-Co is a typical representative of the coatings, usually used as the protective layers of shaft, pump sleeve intine, etc. WC-Co coatings were prepared on low carbon steel substrate using high velocity oxygen fuel (HVOF) technology, under different distance ranging from 160 to 240 mm. The influence of the spraying distance on coating hardness was investigated and discussed. The results reveal that, the cross-sectional hardness of the HVOF WC-Co coatings depend not only on the spraying distance, but also on the indentation position. The average microhardness for all the coatings was obviously enhanced. The highest one (1793.6 Hv) was produced with a distance of 240 mm. Due to the heat effect of the flame, the hardness for all coatings varies with the distance from indentation to coating/substrate interface.</jats:p
Abrasive wear behaviour of detonation sprayed WC-Co coatings on mild steel
No full textThe main objective of the present investigation is to evaluate the abrasive wear behaviour of detonation sprayed WC-Co coatings and to compare them with plasma sprayed WC-Co coatings and carburised and nitrided surfaces. Mild steel was coated with WC-12Co and WC-17Co using detonation and plasma guns. The abrasive wear rates of these coatings were determined at three different loads and compared with wear rates of as received, carburised, and nitrided mild steel. The abraded surfaces and the surfaces beneath the abraded surfaces were characterised by SEM. The results indicate that the detonation sprayed WC-12Co coating has the best abrasive wear resistance at all loads. Maximum improvement in wear resistance is obtained at an intermediate load (i.e. at 5 kg). The wear of detonation sprayed coatings is by abrasion of the soft Co matrix followed by the pullout of hard WC particles
Study on the Migration Law of Unmelted WC Particles during the Process of Centrifugal Casting
No full textA model of the movement of WC reinforcing particles with the effect of centrifugal force during the process of centrifugal casting was established. The motion equations of the WC particles were solved in this model. The motion curve of the WC particles WC particle was drawn according to the motion equation, and the influential factors of WC particle's movement are analyzed. The conclusions show that: the radical movement speed of the WC particles increases with the increase of time, and the movement distance increases by exponentially at the same time. The particle movement distance at the same time increases due to the larger diameter, the quicker centrifugal speed and the higher the casting temperature. The radial pitch of the particle with different initial position becomes lager with the increase of time. Centrifugal Casting formed the final particle reinforced composites, in which the volume fraction of WC particles gradient increased from the inner surface to the outer surface.</jats:p
Study on WC-Ni60 Complex Coating by High Frequency Induction Cladding
No full textIn this paper, WC-Ni60 alloy composite coating with different contents of WC particles was prepared on the 45steel substrate by high frequency induction cladding. The Composition and microstructure were characterized by X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA), the abradability and hardness were tested by UMT-2 tribometer and HV-50A durometer, respectively. The results showed that the hardness and wear resistance of coating were enhanced with the increasing of WC content. WC-Ni60 coating obtained the best wear resistance with the content of 50% WC. The hardness of the coating got the highest when the content of WC was 60%, but wear resistance decreased. The WC-Ni60 coating was reinforced for various hard phases and the metallurgical bonding layer about 10μm was formed between coating and 45steel substrate.</jats:p
Influence of WC Particle Size on the Mechanical Properties and Residual Stress of HVOF Thermally Sprayed WC–10Co–4Cr Coatings
No full textCermet coatings deposited using high-velocity oxy-fuel (HVOF) are widely used due to their excellent wear and corrosion resistance. The new agglomeration–rapid sintering method is an excellent candidate for the preparation of WC–Co–Cr feedstock powders. In this study, four different WC–10Co–4Cr feedstock powders containing WC particles of different sizes were prepared by the new agglomeration–rapid sintering method and deposited on steel substrates using the HVOF technique. The microstructures and mechanical properties of the coatings were investigated using scanning electron microscopy, X-ray diffraction, nanoindentation, and Vickers indentation. The through-thickness residual stress profiles of the coatings and substrate materials were determined using neutron diffraction. We found that the microstructures and mechanical properties of the coatings were strongly dependent on the WC particle size. Decarburization and anisotropic mechanical behaviors were exhibited in the coatings, especially in the nanostructured coating. The coatings containing nano- and medium-sized WC particles were dense and uniform, with a high Young’s modulus and hardness and the highest fracture toughness among the four coatings. As the WC particle size increased, the compressive stress in the coating increased considerably. Knowledge of these relationships enables the optimization of feedstock powder design to achieve superior mechanical performance of coatings in the future
Effect of Spherical WC Content on the Microstructure and Properties of SiCp Aluminium Composite Material
No full textIn this paper, SiCp aluminium matrix composites were used as the matrix, and AlSi10Mg powder, which has a relatively similar coefficient of thermal expansion to that of the matrix, was used to prepare laser cladding Al-based coatings. The results show that the optimal process parameters are P = 4400 W, Vf = 11.3 g·min−1, and VS = 1800 mm·min−1, and, although the hardness of the coatings is lower than the hardness of the substrate, it reduces the generation of defects such as cracks and porosity. With the increase in WC reinforced phase and the hardness of the coatings, wear resistance increases, the granular cytocrysts are transformed into rod-like cytocrysts, and at the same time generate the dendritic crystals, and the undergo grain refining and generate the new phases such as Al4C3, Al4SiC4. There is no obvious defect in AlSi10Mg + 40%WC coatings, the macro morphology of the coatings is good, there is no spalling in the friction wear morphology, and the wear resistance is excellent, but there are obvious cracks and obvious spalling in the coatings of AlSi10Mg + 60%WC. Compared to the matrix hardness of 171.61 HV, the hardness of the 20%WC cladding layer increased by a factor of 1.06, while the hardness of the 40%WC cladding layer increased by a factor of 1.65 and that of the 60%WC cladding layer increased by a factor of 1.8. In terms of wear, compared to a substrate wear amount of 9.36 mg, the wear for the 20%WC cladding layer was reduced to 6.13 mg (34.5% less than the substrate), for the 40%WC cladding layer it was reduced to 4.58 mg (51.06% less than the substrate), and for the 60%WC cladding layer it was reduced to 7.35 mg (21.47% less than the substrate). The quality of the coatings decreases although the hardness is higher than that of AlSi10Mg + 40%WC. The comprehensive performance of AlSi10Mg + 40%WC coatings is optimal
Association between WC and infertility rate (using generalized additive models).
No full textAssociation between WC and infertility rate (using generalized additive models).</p
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