55 research outputs found

    A review of the changes of internal state related to high temperature creep of polycrystalline metals and alloys

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    When polycrystalline metals and their alloys are used at high temperature, creep deformation leads to changes in their internal state. The change in internal state manifests itself in many ways, but the two ways that concern us in this review are (i) the creation of internal stress arising from the strain incompatibility between grains and/or the formation of cell/sub-grain structures and (ii) a change in the material resistance. This review aims to provide a clear separation of these two concepts by exploring the origin of each term and how it is associated with the creep deformation mechanism. Experimental techniques used to measure the internal stress and internal resistance over different length-scales are critically reviewed. It is demonstrated that the interpretation of the measured values requires knowledge of the dominant creep deformation mechanism. Finally, the concluding comments provide a summary of the key messages delivered in this review and highlight the challenges that remain to be addresse

    On the behavior of a three-dimensional fractional viscoelastic constitutive model

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    In this paper a three-dimensional isotropic fractional viscoelastic model is examined. It is shown that if different time scales for the volumetric and deviatoric components are assumed, the Poisson ratio is time varying function; in particular viscoelastic Poisson ratio may be obtained both increasing and decreasing with time. Moreover, it is shown that, from a theoretical point of view, one-dimensional fractional constitutive laws for normal stress and strain components are not correct to fit uniaxial experimental test, unless the time scale of deviatoric and volumetric are equal. Finally, the model is proved to satisfy correspondence principles also for the viscoelastic Poisson’s ratio and some issues about thermodynamic consistency of the model are addressed

    The effect of suction during die fill on a rotary tablet press.

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    Die fill on a rotary tablet press involves complex powder flow phenomena. Conventional techniques for measuring flowability do not normally provide information that is directly relevant to the design of powder feed systems or to the selection of press parameters for the die filling process. Sinka et al. [I.C. Sinka, L.C.R. Schneider, A.C.F. Cocks, Measurement of the flow properties of powders with special reference to die fill, in: International Journal of Pharmaceutics 280 (1-2) (2004) 27-38] used an experimental shoe-die system to characterise the flow behaviour of pharmaceutical powders. A rigorous data analysis procedure was developed by Schneider et al. [L.C.R. Schneider, I.C. Sinka, A.C.F. Cocks, Characterisation of the flow behaviour of pharmaceutical powders using a model die-shoe filling system, in: Powder Technology (in press)] to evaluate the experimental results, however, when scaling the results to a rotary tablet press, the die fill efficiency was underpredicted by a factor of approximately 2, because the experimental system did not capture major features of the rotary press flow process. The suction effect, whereby the lower punch is moved downwards while the top of the die is exposed to powder in the feed system, is a key element of the process. In this note we describe the development of a model shoe-die system that allows the effect of suction to be investigated. The results demonstrate the improvement offered by suction and illustrate how a fundamental understanding of die fill phenomena could assist the selection of process parameters to maximise the operational speed of a rotary press

    On the numerical implementation of a 3D fractional viscoelastic constitutive model

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    The aim of this paper is the implementation of a 3D fraction al viscoelastic constitutive law in a user material subroutine (UMAT) in the finite element software Abaqus. Essential to the implementation of the model is access to the strain history at each Gauss point of each element in a constructive manner. Details of the UMAT and comparison with some analytical results are presented in order to show that the fractional viscoelastic constitutive law has been successfully implemented

    Quantifying internal stress and internal resistance associated with thermal ageing and creep in a polycrystalline material

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    In situ neutron diffraction combined with the incremental deformation at room temperature has been used to provide a measure of the internal stress and internal resistance generated by prior inelastic deformation at high temperature in an austenitic stainless steel. Interactions between the internal stress and internal resistance are considered explicitly by using the proposed measurement technique. The magnitude of the intergranular internal stress is found to be a function of the total inelastic strain created by prior high temperature deformation. The deviation from linearity observed in the lattice strain response is used to derive the microscopic internal resistance, but a crystal plasticity model is required to infer the absolute value. The macroscopic internal resistance is shown to be consistent with Taylor hardening. A refined internal state concept is proposed based on the Kocks–Mecking model to provide a further step to predict the inelastic deformation

    Internal strains between grains during creep deformation of an austenitic stainless steel

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    Internal strains that develop between grains during creep of an austenitic stainless steel were measured using in situ neutron diffraction. The secondary creep pre-strained test specimens were considered. Measurements were undertaken before, during and post creep deformation at 550 °C. There was no measurable change of internal strains between grains during in situ creep for 4 h at 550 °C. In addition, the effect of increasing/reducing temperatures in a range from 470 to 550 °C on the internal strains was measured and interpreted with respect to contributions from thermal expansion/contraction. No further internal misfit strains between grains were created when specimen crept during the dwell time at 530, 510, 490 and 470 °C. Results are discussed with respect to (i) the general structure of self-consistent models and (ii) the optimised use of neutron sources for creep studies.</p

    Role of the misfit stress between grains in the Bauschinger effect for a polycrystalline material

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    The role of misfit stress in kinematic hardening under reversed straining of a Type 316H austenitic stainless steel has been investigated by using neutron diffraction combined with in situ deformation. Initial misfit stresses, often referred to an intergranular internal stresses, were created by the tensile pre-straining at high temperature. The misfit stresses at the length-scale of grain families, measured by neutron diffraction, were shown to be a function of the magnitude of the tensile pre-strain. The pre-strained specimens were further subjected to either continued (tensile) straining or reversed (compressive) straining at room temperature. In situ neutron diffraction measurements were undertaken to monitor the change of the misfit stresses during loading. The macroscopic stress-strain behaviour was used to derive isotropic and kinematic hardening stresses developed in the pre-strained specimens. Results show that the change of the transient softening stress towards a zero value is accompanied by a decrease in the change of the misfit stresses. A multi-scale self-consistent model has been developed to assist in understanding the measured change of the misfit stresses when subjecting the material to strain reversal. An important conclusion is that the origin of the kinematic hardening of Type 316H austenitic stainless steel arises from the misfit stress between grains.</p
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