60 research outputs found
Prediction & optimization of alkali-activated concrete based on the random forest machine learning algorithm
No full textAlkali-activated concrete (AAC) is regarded as a promising alternative construction material to reduce the CO2 emission induced by Portland cement (PC) concrete. Due to the diversity in raw materials and complexity of reaction mechanisms, a commonly applied design code is still absent to date. This study attempts to directly correlate the AAC mix design parameters to their performances through an artificial intelligence approach. To be specific, 145 fresh property data and 193 mechanical strength data were collected from laboratory tests on 52 AAC mixtures, which were used as inputs for the machine learning algorithm. Five independent random forest (RF) models were established, which are able to predict fresh and hardened properties (in terms of compressive strength, slump values, static/dynamic yield stress, and plastic viscosity) of AAC with equivalent accuracy reported in the literature. Moreover, an inverse optimization was performed on the RF model obtained to reduce the sodium silicate dosages, which may further mitigate the environmental impact of producing AAC. The present RF model gives practical information on AAC mix design cases.Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Concrete StructuresMaterials and Environmen
Micromechanics-guided development of strain-hardening alkali-activated composites: Towards a low-carbon built environment
No full textAlkali-activated Materials (AAMs), including those classified as geopolymer, are obtained through the reaction between a solid precursor and an alkaline solution. Compared with ordinary Portland cement (OPC) binders, these materials maintain comparable mechanical properties but have the advantage of reducing greenhouse gas emissions and utilization of industrial by-products and residuals which helps to meet sustainability goals. AAMs are thus considered an environment-friendly construction material with great potential for next-generation concrete. AAMs are inherently brittle. The low ductility of AAMs makes them prone to cracking and corresponding performance degradation, which is detrimental to their durability. Based on the concept of strain-hardening cementitious composite (SHCC), one solution relates to a family of fiber-reinforced composites that have high tensile ductility and multiple-cracking characteristics, i.e., strain-hardening geopolymer composite (SHGC). While much effort has been taken to develop conventional SHCC, scientific and technical knowledge of SHGC is still in the very early stage of development. This PhD project deals with the development of a cement-free strain-hardening geopolymer composite (SHGC) as a high-performance construction material using industrial wastes and by-products through alkaline activation technology:The fracture properties and other mechanical properties of the alkali-activated slag/fly ash (AASF) paste as the matrix for SHGC were experimentally tested. The microstructure and chemistry of the reaction products were investigated to understand the fracture mechanism. It was found that the fracture properties of pastes are strongly related to the chemical composition (Ca/Si ratio) of the main reaction product, i.e., C-(N-)A-S-H gel. The fracture properties were also found to be dominated by a cohesion/adhesion-based mechanism. Furthermore, the compressive strength of AASF paste is primarily determined by its capillary porosity.The fiber/matrix properties, including chemical bonding energy, initial frictional bond, and slip-hardening behavior of fiber during the pullout process were also experimentally studied. The chemistry and microstructure of the reaction product in the fiber/matrix interfacial transition zone (ITZ) were characterized. Their influence on the interface bonding properties was also investigated. It is found that the chemical bonding between PVA fiber and AASF matrix increases with increasing Ca/Si and Ca/(Si+Al) ratio of C-(N-)A-S-H gel. Hence, changing the slag content and the alkali activator Ms appears to be an effective way to modify chemical bonding. Unlike the formation of portlandite near the PVA fiber surface in conventional SHCC, a high-Ca C-(N-)A-S-H phase was formed in the fiber-matrix ITZ of SHGC. This explains the higher chemical bonding energy found in SHGC compared to that in conventional SHCCs. Furthermore, the adhesion mechanism of the PVA molecule in reaction products was studied using MD simulation. The study suggests that the adhesion between PVA fiber and C-(N-)A-S-H gel is primarily due to electrostatic interactions rather than van der Waals interactions. Based on the result of fracture properties of the matrix and fiber/matrix interface properties, the SHGC is then systematically developed following a micromechanics-based design approach. The experimentally-attained matrix and interface properties served as input for the numerical micromechanics model to simulate the crack bridging behavior. Through the micromechanical modeling, the optimal fiber length and volume were selected and the behavior of mixtures with different fiber/matrix combinations was predicted. With this approach, researchers and materials engineers can design and tailor future SHGC more efficiently than by using the commonly used trial-and-error method.Finally, the environmental impact of the SHGC with the most promising performance was also evaluated. This evaluation was conducted using a cradle-to-gate life-cycle assessment (LCA) of SHGC compared to that of conventional SHCC materials. The developed SHGC demonstrates a very promising environmental profile. It has a significant reduction of the global warming potential (GWP) and a lower or similar total environmental impact compared to conventional SHCC materials. In addition, the results also provide recommendations for further improvements in mixture design for the future development of SHGC.This study successfully developed a sustainable slag/fly ash-based SHGC with a lower carbon footprint than conventional SHCC. It is considered a good example to utilize industrial by-products as secondary resources and at the same time contribute to a circular economy. Furthermore, this study helps to understand the fracture properties of AAMs. It also clarifies the adhesion mechanism of PVA fiber in AAMs. All of these give promising guidance for researchers and engineers to design fiber-reinforced AAMs with required fracture properties and interface bonding properties. In particular, it contributes to the design and tailoring strategies for high-performance composite, for instance, SHGC, through proper mixture design.Materials and Environmen
Geopolymeerbeton voor infrastructurele toepassingen (1): Ontwikkeling van zelfverdichtende mengsels
No full textIn Nederland wordt veel aandacht besteed aan geopolymeerbeton als een van de mogelijkheden om de CO₂-voetafdruk van beton te verlagen. Hoewel dit materiaal op laboratoriumschaal uitgebreid is onderzocht, zijn praktische toepassingen en ervaringen nog maar beperkt beschikbaar. Bovendien bestaan er voor een brede en grootschalige constructieve toepassing een aantal uitdagingen op technologisch en technisch gebied. Er is een onderzoeksproject gestart waarin een zelfverdichtend geopolymeerbeton (ZGB) is ontwikkeld voor toepassing in een prefab voorgespannen verkeersbrug. Dit onderzoek is uitgevoerd door het Microlab en de sectie Betonconstructies van de TU Delft, Haitsma Beton en de Universiteit Gent en en wordt door de provincie Fyslân ondersteund als launching customer.Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Materials and EnvironmentConcrete Structure
Chemical deformation of metakaolin based geopolymer
No full textChemical deformation (chemical shrinkage/expansion), the absolute volume change during reactions, is a key parameter influencing the volume stability, especially the autogenous deformation of a binder material. This work, for the first time, reports an in-depth investigation on the chemical deformation of metakaolin based geopolymer (MKG). Unlike ordinary Portland cement-based binders with monotonic chemical shrinkage, MKG experiences three stages of chemical deformations: chemical shrinkage in the first stage, chemical expansion afterward and chemical shrinkage again in the final stage. Various experimental techniques (XRD, FTIR and NMR) plus theoretical calculations are applied to explore the mechanisms behind the chemical deformation of MKG. Clear correlations are found between the chemical deformations and the reaction processes during geopolymerization. A conceptual chemical deformation model for geopolymer is summarised. The insights into the chemical deformation provided by this study will play a fundamental role in further understanding, controlling and even utilizing the deformation behaviours of geopolymers.Accepted Author ManuscriptMaterials and Environmen
Micromechanics-guided development of a slag/fly ash-based strain-hardening geopolymer composite
No full textStrain-hardening geopolymer composite (SHGC) lately emerged as a promising alternative to traditional strain-hardening cementitious composite with added advantages of industrial by-product utilization and enhanced sustainability. However, as the design of SHGC requires multi-factor optimization, the application of traditional trial-and-error method is inefficient and hinders the development of this material. This paper aims at the development of a slag/fly ash-based SHGC with low slag content using a micromechanical model to guide the composite mixture design. To this end, experimentally characterized physical properties of fiber, matrix and interface are used as input for the micromechanical model, which serves as a predictive tool for the tensile performance of SHGC. Following the guidance, a slag/fly ash-based SHGC with tensile strain capacity of 4.8% and ultimate tensile strength above 3.8 MPa was systematically developed. The feasibility and effectiveness of using micromechanics as the design basis of SHGC are demonstrated and experimentally verified.Materials and Environmen
The effect of slag chemistry on the reactivity of synthetic and commercial slags
No full textIn this paper, both synthetic slag and commercial slag covering the common composition range were employed to estimate the correlation between slag chemistry and reactivity through hydraulicity and dissolution tests. It was found that slag reactivity was favorably affected by increasing Al2O3 and MgO contents, while the adverse effect of decreasing CaO/SiO2 ratio could be compensated by higher amounts of Al2O3 and/or MgO. When calorimetric measurement was used to assess the reactivity of slag, the effect of sulfur species incorporated in commercial slag should be taken into consideration as a small quantity of it could lead to a major difference of cumulative heat release due to the formation of ettringite. Moreover, a novel graphical method was proposed to estimate the reactivity of slag considering its chemical composition from a new perspective, i.e. a cartesian coordinate system based on (CaO/SiO2)−(MgO + Al2O3).Materials and Environmen
Effects of bacteria-embedded polylactic acid (PLA) capsules on fracture properties of strain hardening cementitious composite (SHCC)
No full textStrain hardening cementitious composite (SHCC) is a special class of ultra-ductile material which has autogenous self-healing capability due to its intrinsic tight crack widths. To further improve its healing ability, healing agent (HA) can be incorporated in SHCC, enabling it also the autonomous self-healing mechanism. In this study, the effects of adding bacteria-embedded polylactic acid (PLA) capsules on the mechanical properties of SHCC with different amounts of HA (i.e., 1.25%, 2.5%, 5% by weight to binder) were investigated. Experiments were conducted to examine the composite performance, matrix properties and single fiber pullout behavior of the SHCCs, followed by microscopy characterization of the fiber/matrix interface microstructure. Results show that the inclusion of the PLA-HA up to 5% by weight to binder influenced the tensile performance (i.e., tensile strength and ductility) of SHCC only to a very small extent but significantly reduced the average residual crack widths. The inclusion of HA at a high dosage (5%) increased the crack tip toughness (Jtip) of the matrix by lowering elastic modulus and increasing fracture toughness. Single fiber pullout results show that the fiber/matrix bond properties were enhanced by the addition of the HA, which can be attributed to the formation of a denser interfacial transition zone (ITZ) with less calcium hydroxide crystals as revealed by the scanning electron microscope (SEM) micrographs. The improved bond properties led to higher fiber bridging complementary energy and thus partially sustained the tensile strain capacity as verified by the micromechanical model.Materials and EnvironmentConcrete Structure
Rheology of alkali-activated slag pastes: New insight from microstructural investigations by cryo-SEM
No full textThis study aims to interpret the early-stage rheology of alkali-activated slag (AAS) paste from microstructure perspectives. The microstructures visualized by cryogenic scanning electron microscopy (cryo-SEM) revealed the essential distinction between hydroxide and silicate-activated slag pastes. The hydroxide-based mixture showed typical suspension features, where slag particles were dispersed in the hydroxide activators. In the hydroxide media, even at very early ages (5 min), the solid grains were attached to each other through rigid connections of reaction products, which resulted in high yield stress. As for the silicate-based mixtures, an emulsion phase has been observed between slag particles, which consists of discontinuous water droplets and continuous silicate gels. Fine emulsions with smaller water droplets were observed as the silicate modulus of activators increased, which dispersed the slag particles but on the other hand improved the viscosity of the paste. With increasing water to binder ratio, both yield stress and viscosity of AAS pastes significantly reduced.Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Materials and Environmen
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