60 research outputs found

    Effect of calcareous deposit formation on efficiency of cathodic protection on carbon steel in simulated soil solution

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    Abstract: The surface blocking properties of calcareous deposit have been shown to have a beneficial effect for cathodic protection. Though this may be true, the role of calcareous deposit has never been quantified. The purpose of this study was to investigate the effect of the formation of calcareous deposit on carbon steel induced by the application of cathodic polarisation in simulated soil solution. The solution was derived from Evian water, with [Ca2+]:[Mg2+] ratio maintained at 2:1 and chloride concentration of 0.01 mol/L. The behaviour of the metal/electrolyte interface was studied using non-invasive in-situ electrochemical techniques at OCP and at various applied potentials Eapp from –0.7 VSCE to –1.2 VSCE. A combination of voltammetry, electrochemical impedance spectroscopy with X-ray diffraction analysis of the mineral layer were utilised. One week long experiments were conducted. Results showed that at OCP, lepidocrocite, carbonated green rust, calcite and aragonite were found as the corrosion process involved anodic and cathodic zones. For cathodic protection Eapp –0.7 VSCE to –1.2 VSCE, calcite and aragonite was found. At Eapp –1.2 VSCE, brucite was found due to increased interfacial pH and as a result evolution of hydrogen bubble was observed. Normalised current curves for Eapp –1.2 VSCE showed surface coverage not exceeding 60% after 7 days. In contrast –1.1 VSCE ≤ Eapp ≤ –0.7 VSCE surface coverage was 0% at day 7. Quantification of the cathodic protection efficiency done via modelling of polarisation curves illustrated a “passivation” phenomenon which resulted from formation of hydroxyl cations. Modelling of polarisation curves allowed for acquisition of the expression for the anodic component of the current ja as a function of the applied potential Eapp. It could be predicted that the interfacial behaviour had a direct influence on the anodic Tafel coefficient. The influence of the calcareous deposit on cathodic protection efficiency can be quantified by plotting log ja vs Eapp. Eapp –0.7, –0.8 and –1.0 VSCE were shown to offer the best current inhibition with formation of calcareous layer allowing very low current density to be maintained.M.Tech. (Chemical Engineering

    Erosion wear behavior of spark plasma-sintered Ti-6Al-4V reinforced with TiN nanoparticles

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    The extensive application of titanium alloys is delimited as their erosion wear properties deteriorate when exposed to erosive and harsh environments. The present research investigates the effects of TiN additions (2, 4, and 6 vol.%) on the Ti-6Al-4V alloy prepared by spark plasma sintering technique. Erosion wear behaviour of the composites was investigated by high-velocity solid particle erosion test and tribometer pin-on-disc friction module method. The duration of the test was 10 min, while the mass loss of the sample was recorded after 2-min interval. The surface analysis and phase identifications of the sintered composites were examined by optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD), respectively. Microstructural analysis revealed a transformation from lamellar with β grain boundaries in Ti-6Al-4V alloy to bimodal structures upon addition of TiN nanoparticles. XRD patterns of the alloy indicated an increase in diffraction peaks from lower intensity to high intensity with an increase in TiN nanoparticle content. Erosion is visible in Ti-6Al-4V alloy, 4 and 6 vol.% TiN, but less severe with 2 vol.% TiN addition for all the test times. However, this is due to grain detachment of the hard phase regions between the matrix and the reinforcing phase of the composites. The results showed the presence of micro-voids on the eroded surfaces. It was found that Ti-6Al-4V alloy with TiN nanoparticle addition was resistant to erosion wear, while the recorded steady-state friction coefficients for all the samples range from 0.2 to 0.4. However, an increase in microhardness values ranges from 342 to 513 HV0.1.Fil: Kganakga, Mokgoba Glodean. Universidad de Johannesburgo; NoruegaFil: Prieto, Germán. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Física del Sur. Universidad Nacional del Sur. Departamento de Física. Instituto de Física del Sur; Argentina. Universidad Nacional del Sur. Departamento de Ingeniería; ArgentinaFil: Falodun, Oluwasegun Eso. Universidad de Johannesburgo; NoruegaFil: Tuckart, Walter Roberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Física del Sur. Universidad Nacional del Sur. Departamento de Física. Instituto de Física del Sur; Argentina. Universidad Nacional del Sur. Departamento de Ingeniería; ArgentinaFil: Obadele, Babatunde Abiodun. Botswana International University of Science and Technology; BotsuanaFil: Ajibola, Olarewaju Olawale. Federal University; NigeriaFil: Olubambi, Peter Apata. Universidad de Johannesburgo; Norueg

    Microstructure and tribological behaviour of CrCuFeNiTi high entropy alloys

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    Abstract: The microstructure, hardness and wear performance of CrCuFeTiNi high entropy alloy were evaluated. The alloy was produced by mixing constituent elements, consolidated and melted using vacuum arc furnace. The X-ray diffraction analysis confirmed that the alloy is composed of FCC and BCC simple phases. The microstructure contains three regions that were rich in Cu, Cr and Fe which resulted from segregation of constituent elements. The Vickers micro hardness of the alloy was determined as HV0.5 = 510 ± 7 MPa. The wear performance of the alloy was also studied using WC balls under two load conditions. The volume loss was evaluated, accompanied by analysis of the wear tracks and debris using SEM images and EDS. The main wear mechanisms were ploughing, adhesion and oxidation-dominated wear

    Fabrication and characterization of titanium-nickel-zirconia matrix composites prepared by spark plasma sintering

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    Abstract: Ti–Ni–ZrO2 composites were prepared by spark plasma sintering (SPS). The effect of ZrO2 content on the densification, microstructure and microhardness properties of the composites were investigated. Samples were characterized by SEM, EDS and XRD analyses. Noticeably, SPS process under the sintering conditions was achieved at a sintering temperature of 950 ºC, for 10 min holding time, at 100 °C/min of heating rate and at an applied pressure of 50 MPa. This resulted in maximum densification of the powder compact and the formation of a distinguishable spherical globules rich in Ni surrounding the retained Ti. Gradient composition distribution of ZrO2 at the grain boundaries resulted into pinning effect of the grain growth. As the ZrO2 content increased from 5 to 10 vol.%, it was accompanied by a significant increase in hardness values of the sintered composites from 480 to 713 HV

    Estudio tribológico de prensado en caliente de compuesto 2205 DSS reforzado por dispersión de óxido

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    This work studied the influence of ceramic oxide on the tribological behavior of hot pressed 2205 DSS composites with varying percentage composition of partially stabilized zirconia (PSZ) and alloying elements; crome (Cr) with nickel (Ni) developed by PM route. The experiment was conducted with a tribometer by ball on disc under the following parameters: WC ball of 5 mm as the counterbody, sliding load of 15 N and sliding distance of 2 mm at room temperature under dry condition. Wear tracks of the worn surface were examined with Scanning Electron Microscope (SEM); JEOL JSM-7600F with Energy Dispersive X-ray Analysis (EDX) attachment. The results revealed that small amount of PSZ could enhance wear resistance of the composite. EDX spot analyses indicated that there were transferred layers of tungsten (W) on the worn surface. Coefficient of friction (COF) and Taber Index were used to evaluate the wear property of the composites. It was found that sample with 0.5% PSZ, 0.81% Cr and 0.19% Ni has the best wear resistance.Este trabajo estudia la influencia de óxido cerámico en el comportamiento tribológico de materiales compuestos 2205 DSS de prensados calientes con una composición variable de porcentaje de partially stabilized zirconia (PSZ) y elementos de aleación; cromo (Cr) con niquel (Ni) desarrollado por ruta de pulvimetalurgia (PM). El experimento se realizó con un tribómetro de bola sobre disco, bajo los siguientes parámetros: Bola WC de 5 mm como contra cuerpo, carga deslizante de 15 N y 2 mm de distancia deslizante a temperatura ambiente en condiciones secas. Las huellas del desgaste de la superficie desgastada fueron examinados con Scanning Electron Microscope (SEM); JEOL JSM-7600F con Energy Dispersive X-ray Analysis(EDX) adjunto. Los resultados revelaron que una pequeña cantidad de PSZ puede amplificar la resistencia al desgaste del material compuesto. Los análisis EDX puntuales indicaron que había capas transferidas de tungsteno (W) en la superficie desgastada. Se utilizaron índices de coeficiente de fricción (COF) y Taber para evaluar la propiedad de desgaste de los materiales compuestos. Se encontró que la muestra con 0.5% PSZ, 0.81% de Cr y 0.19% de Ni tiene la mejor resistencia al desgaste

    Effect of build direction on the microhardness and dry sliding wear behaviour of laser additive manufactured Ti-6Al-4V

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    Abstract: This work presents micro structural and tribological behaviour of Ti-6Al-4V fabricated by direct metal laser sintering technique. The laser sintering was carried out at laser power of 170 W in an argon atmosphere. The microstructure, phase composition, micro hardness and wear study were determined. It has been found that specimens built vertically (VB) contained vanadium carbide (VC) and titanium oxide (TiO) phases in the present of α and β phases resulting in higher micro hardness as compared to horizontal build (HB) specimens. Wear volume loss was determined in a dry sliding wear configuration. An increase in applied load from 5 N to 25 N resulted in an increment in wear volume loss. The presence of delamination could be observed on the worn surface of HB specimen
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