256 research outputs found

    Surface engineering of stainless steel

    No full text
    Chromizing and plasma nitriding on steels have attracted interest from industrial sectors because of its attractive properties and ability to apply on different types of steels. This chapter investigates duplex treatment on different types of steels at different treatment conditions. The improvements of the treated surfaces in terms of morphology and thickness, composition, surface hardness and roughness, as well as wear and friction of the engineered layer on different ferrous alloys have been analysed. It was found that several layers of different thickness are formed due to duplex treatment which depends on the carbon content of specimen and temperature of the treatment. Mainly carbides and nitrides of chromium and iron are formed which is controlled by duplex treatment process parameters. These compounds enhance the hardness and wear resistance of the treated surface. The CrxN phase is the main contributor towards high microhardness of duplex treated layers. In addition to high hardness, it also provides excellent wear resistance properties. The plasma nitriding process reduces the coefficient of friction of chromized steels due to the lower friction coefficient of chromium nitride. However, the surface roughness of the treated surface increases due to the intrinsic properties of formed phases

    Weldability and machinability of duplex stainless steel

    No full text
    This chapter investigates two important processing methods, such as welding and machine of duplex stainless steel. The welding process welding generally degrades the properties of these materials by redistributing the phases during melting and solidification. On the other hand, the redistribution during machining mainly take place combined effect of stress, strain rate and temperature. Mechanism of machining process and several welding methods has been analysed in details. It was found that outcomes of welding processes depend on the welding methods. Most of the cases an appropriate annealing process can be used to restore the expected properties of the weld joints though the parameters of annealing process are different in different welding methods. Non-metallic inclusions and the low carbon content of duplex stainless steel reduce the machinability of duplex stainless steel. SEM and optical microscopic details of the frozen cutting zone and chips revealed that the harder austenite phase dissipates in the advancement of the cutting tool, being effectively squeezed out of the softer ferrite phase. Abrasion and adhesion were the most common wear modes developed on the flank and rake faces. Adhesion wear being the most prevalent on the flank face, appeared to be initiated by built-up edge formation

    Optimizing dimensional accuracy of titanium alloy features produced by wire electrical discharge machining

    No full text
    This study investigates geometrical errors such as cylindricity, circularity and diametral errors of a feature (a hole) produced from wire electrical discharge machining of Ti6Al4V alloy where tension in wire, pulse on time, and flushing pressure are varied. Pareto analysis of variance (ANOVA), Taguchi design of experiment (DoE), and traditional analysis estimate the influence of variables on errors of holes. It was noted that flushing pressure is the most significant factor with individual contributions of 31.02%, 49.5% and 37.84% to circularity, cylindricity, and diametral errors, respectively. The circularity error of holes decreases as the flushing pressure and tension in wire rise, but decreases with the rise of pulse on time. The cylindricity error decreased with the increase of wire tension, flushing pressure and pulse on time. The absolute diametral error reduced as the pulse on time and tension in wire raised, but it raised with the rise of pulse on time. All these trends are associated with the influence of tension in wire on the flexibility of wire, the dependence of heat generation and dissipation on pulse on time, and ability of the flushing pressure to control the cooling, as well as debris removal from the machining zone.A. Pramanik, M.N. Islam, A.K. Basak, Y. Dong, G. Littlefair, and C. Prakas

    Maternal micronutrients, placental growth and fetal outcome

    No full text
    Pregnancy can be regarded as a three-compartment model, with the mother, placenta, and fetus interacting to ensure proper fetal growth and development. Maternal health, along with maternal diet, body composition, metabolism, and placental nutrient supply, is the main fac- tor that can negatively or positively influence fetal development. Before reaching the fetus, nutrients from maternal diet are used by the placenta for its own metabolism. The quality and quantity of nutrients that reach the fetus are indeed influenced by placental shape, size, and characteristics. Placental growth and develgpment are influenced by the maternal diet itself. This chapter aims to show how fetal and postnatal growth and development are strictly dependent on proper maternal nutritional intake before and during pregnancy and how over- supply, deficiency, or poor quality of nutrients may influence placental development and adversely affect pregnancy outcome and expression offetal genetic potential

    Stress in the interfaces of metal matrix composites (MMCs) in thermal and tensile loading

    No full text
    The influence of contents, sizes and shapes of reinforcements on the matrix-particle interfaces in terms of (a) von-Mises stress, (b) directions as well as spreading of principal stresses during cooling and under tension were analysed in this investigation through numerical simulation for SiC particle reinforced Al6061 matrix MMCs. The result shows that the rapid variation of von-Mises stress in the interfaces depends on the shape of reinforced particles. The interfaces in MMCs with triangular reinforcements experienced the slimiest stress variation. Nevertheless, the uppermost stress was intensified in the corners of the triangle shaped reinforcements. The shape of the reinforcements affects the stress vectors directions. The range of the von-Mises stress rises through the rise of particle amount and decrease of particles size at a constant number of particles. For nearly all the cases, excluding the MMCs with triangle reinforcements, when the stress rises, with the rise of the applied positive elongation, the stress scatterings are unaffected.A. Pramanik, A. K. Basak, G. Littlefair, A. R. Dixit, S. Chattopadhyay

    Use of palm olein as cutting fluid during turning of mild steel

    No full text
    This research evaluated surface roughness and cutting forces using an alternative vegetable oil, namely, ‘super palm olein’, as cutting fluid on turning of mild steel. The outcomes of the proposed alternative cutting fluid were compared with that of conventional mineral-based cutting fluid (coolant machining) and dry machining. Taguchi orthogonal array was employed to set design of experiments and results were analysed based on signal-to-noise ratio and analysis of variance (ANOVA) to rationalise multi-parameter experiments, namely, cutting speed, feed rate and depth of cut. It was found that depth of cut influences most significantly on surface roughness, that is, 49.02% for dry machining, 73.35% for coolant machining and 53.86% for super olein machining. On the other hand, the highest contributor to cutting force performance was cutting speed with 51.44% for dry machining, 87.28% for coolant machining and 75.46% for super olein machining. The experimental outcome shows that surface roughness under super olein machining tends to improve as the depth of cut and cutting speeds increase and surpasses that of conventional coolant machining and dry machining. Additionally, regression equations were proposed, based on experimental results, to predict surface roughness and cutting force for given parameters.S. Debnath, M. Anwar, A. K. Basak, Alokesh Pramani
    corecore